1. Before servicing the vehicle, refer to the Precautions section. 2. Remove or disconnect the following: • Negative battery cable • Transfer case, if equipped • Transmission 1 • Pressure plate. Loosen the bolts evenly in /2 turn steps. • Clutch disc To install: 1. Install or connect the following: • Clutch disc and pressure plate. Tighten the pressure plate bolts evenly in /2 turns to 23 ft. lbs. (31 Nm) for 2.4L and 2.5L engines; 37 ft. lbs. (50 Nm) for 4.0L engines. • Transmission • Transfer case, if equipped • Negative battery cable
Hydraulic system Removal & Installation
NOTE Clutch master cylinder, slave cylinder and connecting line are serviced as an assembly only. Components cannot be overhauled or serviced separately. Cylinders and connecting line are sealed units.
1. Before servicing the vehicle, refer to the Precautions section. 2. With vehicle in neutral, position vehicle on hoist 3. Remove fasteners attaching slave cylinder to clutch housing. 4. Remove slave cylinder from clutch housing. 5. Disengage clutch fluid line from body clips. 6. Lower vehicle. 7. Verify clutch master cylinder reservoir cap is tight. 8. Remove clutch master cylinder attaching nuts. 9. Disengage captured bushing on clutch master cylinder actuator from pivot pin on pedal arm. 10. Slide actuator off pivot pin. 11. Disconnect clutch interlock safety switch wires. 12. Remove clutch hydraulic linkage through engine compartment.

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Related Tags: 0l, 4l, actuator, bolts, cable transfer, clutch, clutch master cylinder, engine compartment, fasteners, ft lbs, hydraulic system, linkage, negative battery cable, neutral position, nuts, pivot pin, safety switch, slave cylinder, transfer case, wrangler