28 Jul
Posted by admin as VW/Volkswagen
Toothed Belt Special tools, testers and auxiliary items required Engine support bridge 10-222 A ( guide 10-222 A/21 changing ) Adapter 10-222 A/8 Torque wrench V.A.G 1331 Torque wrench V.A.G 1332 Pin wrench T10020 Changing the Engine Support Bridge 10-222 A . Guide 10-222 A/21 The engine support bridge 10-222 A is needed to support the engine/transmission subassembly. A new bore is required for securing the adapter 10-222 A/8 to the guide 10-222 A/21 . Dimensions in mm. Drill a 12.5 mm diameter hole – arrow – into the guide 10-222 A/21.
Removing
Remove the right noise insulation Body Exterior – Repair Group 50 Remove engine cover. Remove ribbed belt Ribbed Belt . Remove the ribbed belt tensioning element. Remove the coolant expansion tank (the coolant hoses remain connected). Remove upper toothed belt guard. Bring camshaft gear to marking for TDC cylinder 1 by turning crankshaft. Marking on camshaft gear must align with arrow on toothed belt guard – arrows – . Mount the engine support bridge 10-222 A with the feet 10-222 A/8 as illustrated.
Remove the subframe – 1 – as follows: Remove the bolts – arrows – . Loose the bolt – arrow A – . Note: The subframe may only be removed if the engine is supported by the engine support bridge 10-222 A ! The engine bracket may first be loosened only when the subframe is removed. Remove vibration damper/belt pulley. Remove the engine carrier from the cylinder block. Note: To loosen the front engine mount bracket bolt, the engine must be slightly lifted by the engine support bridge. Remove the center part and the lower part of the toothed belt guard.
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