Introduction: Remove/Install rear sub-frame bushes in Mondeo. Can be used in situ – no need to remove sub-frame from vehicle. Applications: Ford Mondeo 2001, 10/2000 onwards
3.1 Ensure that the vehicle is adequately supported on axle stands before working under the vehicle.
3.2 Although there is no need to remove the sub-frame from the vehicle it will be necessary to lower it to gain access to both sides of the bush housing.
3.3 Remove the rear wheels. To lower the sub-frame remove the four retaining bolts taking care not to damage the brake hoses. For a detailed and up to date breakdown of this procedure refer to the vehicle manufacturer’s service instructions, or a proprietary manual.
3.4 To remove the old bush, assemble the tool onto the bush and sub-frame as shown in Fig.2. Ensure that the force screw 6 is well lubricated prior to assembly. Hold the flange nut 1 with a 24mm ring spanner. Using a ratchet wrench with a 24mm deep socket turn the nut on the force nut assembly 5 clockwise to drive the bush out of its housing. Do not use an impact wrench.
3.5 The new bush will be inserted using a Locktite adhesive. For this reason ensure that the bush housing and surrounding area are thoroughly cleaned and de-greased. Apply the Locktite to the bush/housing as directed by your maintenance/repair manual.
3.6 To insert the new bush, assemble the tool and bush onto the subframe as shown in Fig.3. Ensure that the threaded rod 6 is well lubricated prior to assembly. Hold the hex nut 1 with a 24mm ring spanner. Using a ratchet wrench with a 24mm deep socket turn the nut on the force nut assembly 5 clockwise to drive the bush into the housing.
3.7 Refix the sub-frame and check its alignment according to your maintenance/repair manual. The Locktite must be allowed to cure for 24 hours before the vehicle can be driven.

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