1. Turn the ignition OFF and disconnect the vehicle’s negative battery cable.
2. Disconnect the air temp. sensor electrical connection.
3. Loosen the hose clamps at the turbo inlet and the airbox outlet as shown.
4. Remove the intake tube from the vehicle as shown.
5. Loosen and remove the 10mm nut that retains the airbox to the vehicle.
6. Remove the complete airbox assembly from the vehicle as shown.
7. Remove the airbox mounting grommet as shown.
8. Install the large “L” bracket onto the heat shield with the provided hardware. NOTE: Do not tighten completely.
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Module Installation
1. The Edge EZ Module can mount on the flat black plastic fuse box cover located on the driver’s side fender. Adhere the module using the supplied velcro, allowing enough harness movement for removal of the cover. Data Link Connection
2. The Data Link connector is located in different locations based on the
year of the truck:
• 98.5-99 the triangle shaped connector is located on the drivers side of the engine in the wiring harness near the power steering pump
• 2000-2001 the three prong flat connector is located on top of the fuel lift pump that is located on the driver’s side of the engine directly below the MAP sensor, note: on some 2001 truck’s the connector is located on the drivers side of the engine in the wiring harness near the power steering pump
3. A plug is installed in the data link connector on the truck to resist corrosion, remove this and install the supplied connector.
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These instructions have been designed for unaltered vehicles. Before you start, check for any variations. Each vehicle may dictate it’s own control mount and cable routing. Therefore, you will need to study the pictures and use your good judgement or seek professional help. Lift kits may govern how and where the cable is routed. Always keep the cable away from heat (exhaust) and rough or sharp edges. If you are concerned about lower cable damage or abrasion, we recommend cutting a length (about 3 feet) of 5/8” ID plastic or rubber hose (garden or heater) to be slid over the cable before assembly. Please keep in mind, the warranty is void on heat damaged or abused cables. Before drilling, check for any electrical wires, hoses, etc.
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Installation:
If the vehicle has a VES (Video Entertainment System), it must be disconnected! This interface is not compatible with REF model radios. They do not have a VES input available.
1. Remove factory radio. Remove factory female 10 pin Satellite cable, if available. Plug the CHYP’s 10 pin SAT plug into the radio. Plug the factory Satel- lite cable that was just removed into the CHYP’s 10 pin connector.
2. Insert the CHYP’s 22 pin main power Plug (T-Harness) in between the factory radio and factory harness.
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Read all instructions before starting any work.
1. Remove the old exhaust system assembly from the vehicle. Lubricate the rubber isolators with WD-40, or a similar product, to aid in removal of the metal rod hangers.
2. Install DynoMax front exhaust x-pipe 54320. Finger tighten the inlet clamps.
3. Install DynoMax Super Turbo Mufflers 17662, right hand and left hand. Finger tighten the 2ı⁄₂” clamps that connect the mufflers to the x-pipe.
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Trail Master recommends this system be installed by a certified technician! These instructions address installation of the Trail Master system and may not include OE recommended procedures for disassembly / reassembly of OE components. Research the areas requiring certification. In addition to these instructions, professional knowledge of disassembly / reassembly procedures as well as post installation checks are required. Attempts to install this system without knowledge and expertise may jeopardize the integrity and or operating safety of the vehicle.
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READ INSTRUCTIONS COMPLETELY BEFORE INSTALLING THIS BRACKETRON PHONE MOUNT. All instructions are written from the drivers seat position looking forward at the vehicle dash. We advise caution whenever you are removing or handling plastic parts of a vehicles dash. WARNING: Unnecessary force or pressure can cause pieces to crack or break
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