Step 1: Remove the intake in order to free up space so you can get to the back of the passenger side headlight.
Step 2: Remove the access cap on the back of the headlight to reveal the stock bulb. Also think about where you want to mount the ballast so you can clean the surface with degreaser or alcohol so that the sticky pad will stick. I chose to place my ballast under the intake as shown. Also unplug the bulbs wiring harness so you can remove the stock halogen bulb.
Step 3: Drill a 1” hole into the back access cap for the wires to feed through. Then feed the wire harness of the bulbs through the hole from the inside out and seal the 1” hole that you drilled with the gasket as shown. You should have the bulb and the connector that will plug into the OEM bulb harness both coming out of the same side.
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The mounting procedure outlined below covers the 1997-2002 Jeep Wrangler. Note that a
Front Gross Axle Rating (FGAWR) of 2500 lbs. is required. A suspension upgrade and additional
ballast may be necessary. You will need to refer to the illustrations and familiarize yourself with each
of the undercarriage components and their relative position to each other. Then proceed as follows:
Begin by removing the four screws that hold the plastic “Jeep” valance in place above the
bumper. Keep these screws as they will need to be reinstalled.
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