Installation Procedure:
1. To begin installation, block rear wheels and apply parking brake so that the vehicle is stable and cannot roll forward or back. Lift front of the vehicle on appropriate lift points, such as the frame, and support the frame with jack stands on both passenger and driver sides. Remove front wheels.
2. Position a floor jack under the front axle and raise jack until it makes contact with the front axle. (See Figure 1)
3. On the drives side, place an index mark on the stock coil spring and another index mark directly across from the first mark on the lower coil spring perch. This will allow you to reinstall the stock coil spring in its original position. Repeat step 3 on passenger side.
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Kelderman Air Ride has just developed its most recent system in a line of quality air ride suspension systems. This system was developed to improve the ride of the new 2003 Dodge 3/4 & one-ton pickups. There are many advantages to equipping your truck
with air ride suspension:
• Improves the ride of the truck
• Adjustable ride height
• Increases load carrying capacit.
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REMOVAL OF EXISTING MIRROR:
1. Have both windows in the down position. Remove the trim panel on both doors, start by removing two philips screws. One is located in the hand hold and the other is in the corner in front of the window. (note – there are two trim panel clips below the window).
2. Remove the foam insulation covering the stock mirror mounting nuts.
3. Support the stock mirror while removing the 3 mirror mount nuts and then remove the stock mirrors.
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1. Turn the ignition OFF and disconnect the vehicle’s negative battery cable.
2. Disconnect the air temp. sensor electrical connection.
3. Loosen the hose clamps at the turbo inlet and the airbox outlet as shown.
4. Remove the intake tube from the vehicle as shown.
5. Loosen and remove the 10mm nut that retains the airbox to the vehicle.
6. Remove the complete airbox assembly from the vehicle as shown.
7. Remove the airbox mounting grommet as shown.
8. Install the large “L” bracket onto the heat shield with the provided hardware. NOTE: Do not tighten completely.
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Installation by a trained mechanic is recommended
Step 1:Position vehicle on a flat surface and lift vehicle by the frame so that the front wheels are off the ground. Use a floor jack and jack stands or a (2) two post lift if available. Next, locate the torsion key at the rear of the torsion bar under the cab of the vehicle. (Insert A)
Note: Prior to lifting the vehicle it is recommended that you measure the stock height of the vehicle so that you have a base line to gauge the height of the vehicle. Measure the vehicle from the bottom of the wheel to the lip of the fender. (Insert B)
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The installation instructions step:
1. DISCONNECT NEGATIVE (-) BATTERY CABLE.
2. Remove air cleaner housing from throttle body.
3. Remove 5/16” bolt (Ref. “C”) & stud (Ref. “D”) from throttle body.
4. Remove (2) 6mm bolts from throttle linkage bracket and save.
5. Move the throttle body forward then remove the gasket and clean the surfaces.
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Installation Instructions:
Pull and recline front seats all the way forward. Flip rear seat bottom up and fold seat back down.
Set the DU-HA in truck, centered on the floor, with DU-HA lettering facing forward (as shown). Make sure slot in the DU-HA is aligned with center child safety seat bracket.
With the DU-HA centered on floor use the DU-HA as a template to mark and drill two 5/16” holes in the floor flaps. Flip up the front flap to make sure the DU-HA is positioned against the rear of the cab before drilling. If you do happen to drill through the duct below the floor flaps they are only pressure release vents for cab pressure so a hole will not affect them. It’s best to secure driver’s side first before drilling passengers’ side.
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Installation Instructions. Read Me! Rv. 01/04
1. DISCONNECT NEGATIVE (-) BATTERY CABLE.
2. Remove throttle body air intake system.
3. Remove (3) nuts & studs from the throttle body & manifold. (Ref. “C”)
4. Remove support bracket from engine block to throttle body. (Ref. “D”)
* Please Note: When removing support bracket bolt at engine block, loosen bolt enough to remove bracket. DO NOT REMOVE BOLT.
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THE FIRST THING TO DO IS TAKE INVENTORY of the parts received. Get familiar with the parts! The hardware list on the next page will list all fasteners by size and where they go. You’ll need to use assembly lube or grease for installing the urethane bushings. We use Valvoline #612 multi-purpose red grease. Loctite #609 is provided with this kit. Use it on all threaded fasteners.
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