Entries Tagged as 'crankcase'

Removing original inlet hose intact (can be reused)
1. Follow factory service manual for intake manifold removal.
2. Remove original inlet hose.
3. Install PERRIN inlet hose.
4. Re-install intake manifold in reverse order.
5. See instruction on page (2) for hose connections and routing to the PERRIN inlet hose.
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Subaru 2.2 Liter Engine

This edition of The End Wrench introduces the Subaru 2.2 liter naturally aspirated (N/A) and 2.2 liter turbocharged horizontally opposed overhead cam (OHC) engines. It reviews the mechanical features of these engines and the differences between existing engines. It also covers the procedures used in diagnosing and overhauling these engines. A list of applicable Important Notes and Cautions, Service Bulletins and Special Tools is included at the end of this article. Always refer to the appropriate model year Subaru Service Manual and the applicable service bulletins for all specification and detailed servicing procedures.
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The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Owner‘s manual handy, so you can refer to it at any times manual is considered a permanent part of the engine and should 1 the engine if resold. Specifications included in this publication were in effect of approval for printing. Illustrations are based on the GX270. Only type is equipped for both electric and manual starting. Honda Motor sen/es the right, however, to discontinue or change specifications at any time without notice and without incurring any obligation No part of this publication may be reproduced without written
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Camshaft timing belt must be replaced if cylinder head is to be removed or if drive gears, tensioner or coolant pump are to be replaced. Camshaft timing belts must be stored and handled with care. Always store a camshaft timing belt on its edge with a bend radius greater than 2.0″ (50 mm). DO NOT use a camshaft timing belt that has been twisted or bent double, as this will damage reinforcing fibers. DO NOT use a camshaft timing belt if debris other than belt dust is found in timing belt covers. DO NOT use a camshaft timing belt if partial engine seizure has occurred. DO NOT reuse a camshaft timing belt if mileage exceeds 45,000 miles. DO NOT use an oil or coolant contaminated timing belt (cause of contamination must be rectified).
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Components depicted here correspond to cylinder bank 1. They are different only as a mirror image of components for cylinder bank 2.
1 – Connecting hose On vehicles with engine code BWF To crankcase ventilation valve Ensure seated tightly
2 – Sealing sleeve On vehicles with engine code BWF Replace if damaged Ensure seated tightly
3 – Bracket On vehicles with engine code BWF For intake hose between air filter and intake manifold flap
4 – Acoustic cover For vehicles with engine code BWF
5 – Cylinder head cover On vehicles with engine code BWF Always clean sealing surfaces of cylinder head cover with a clean cloth before setting in place Replace seal together with cylinder head cover if damaged or leaking Observe tightening sequence of bolts
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ENGINE CRANKSHAFT CYLINDER BLOCK – 2.0 LITER ENGINE CODE ABA Model(s): 1996-on Volkswagen Golf III, Jetta III, Cabrio Group: 13 – Engine – Crankshaft/Crankcase Bulletin No.: 95-01 Date: October 16, 1995 File this Technical Bulletin in Repair Manual No.: W42 011 294 105. This information describes changes in engine components and specifications for the 2.0 liter engine starting with August, 1995 production (OBD II). The following information will be integrated into the Repair Manual during the next update. PISTON AND CONNECTING ROD (more…)

Crankcase emission control equipment is separated into two different systems: Positive
Crankcase Ventilation (PVC) and Crankcase Ventilation System (CCV). The systems perform
the same function, differing only in the way the exhaust gases are metered. The PVC system uses
a valve, containing spring loaded plunger, which meters the amount of crankcase vapors routed
to the combustion chamber based on manifold vacuum. The CCV system contains a metered
orifice of a calibrated size which meters the amount of crankcase vapors drawn from the engine
based on manifold vacuum.
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Removal 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING . 2. Drain the engine oil. 3. Remove the intake manifold. For additional information, refer to INTAKE MANIFOLD. 4. Remove the evaporator core housing. For additional information refer to CLIMATE CONTROL . 5. Disconnect the wiring harness retainers from the studs. 6. Remove the injection control pressure (ICP) sensor. 7. If equipped, remove the nut and position the transmission fluid and indicator aside. 8. Remove the bolts, stud bolts and the valve cover. Clean and inspect the valve cover gasket. Install a new gasket if necessary. 9. Remove the high pressure oil rail-to-valve cover (more…)

Removal 1. Remove the intake manifold cover. 2. Disconnect the intake air temperature (IAT) sensor 2 connector (A), and remove the breather pipe (B), then remove the intake air duct (C). 3. Remove the positive crankcase ventilation (PCV) hose (A), brake booster vacuum hose (B), vacuum hose (C) and vacuum line mounting bolts (D). 4. Remove the evaporative emission (EVAP) canister hose (A) and the transmission breather hose clamp bracket (B). 5. Remove and plug the water bypass hoses (C). 6. Remove the engine wire harness connectors and wire harness clamps from the intake manifold. – Intake air temperature (IAT) sensor 1 connector – Throttle actuator connector – Manifold absolute pressure (MAP) sensor connector – Evaporative emission (EVAP) canister purge valve connector – Intake manifold tuning (IMT) (intake manifold runner control (IMRC)) actuator connector
7. Remove the upper cover mounting bolts and nuts sequentially in two or three steps, then remove the upper cover. 8. Remove the intake manifold mounting bolts and nuts sequentially in two or three steps, then remove the intake manifold and spacer.
Installation
1. Install the gasket and spacer on the injector base. 2. Install the intake manifold. Tighten the bolts and nuts sequentially in two or three steps. Always use a new intake manifold gasket. 3. Install the upper cover. Tighten the bolts and nuts sequentially in two or three steps. Always use a new gasket. 4. Install the engine wire harness connectors and wire harness clamps from the intake manifold.

Source

This pdf covers the removal & installation the timing case cover for Chevrolet S10 Pickup.
Removal
1. Disconnect negative battery cable. Remove P/S reservoir from radiator shroud. Remove upper fan shroud. Remove serpentine belt.
2. Remove generator with brackets and lay aside. Using Hub Puller (J-24420-B), remove crankshaft pulley hub. Remove oil pan. See OIL PAN. Remove front timing case cover bolts, and cover.
3. Using large screwdriver, remove crankshaft front seal. DO NOT distort timing gear cover during seal removal.
CAUTION: To prevent oil leakage, coat crankshaft pulley hub keyway with RTV sealant before installation.
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