1 – Door Removing and installing Door, removing and installing 2 – Lock cylinder housing Remove Lock cylinder housing, removing 3 – Door handle with base Removing and installing Door handle, removing and installing 4 – Cover cap 5 – Bolt 20 Nm Insert with locking fluid D 185 400 A2 6 – Lock plate 7 – Bolt 20 Nm 8 – Locking button Removing and installing Locking knob for release rod, removing and installing 9 – Locking button 10 – Boots 11 – Door lock Removing and installing Door lock, removing and installing 12 – Bowden cable 13 – Interior release handle 14 – Bolt 20 Nm (more…)

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1. Open the driver side door and lower the window. 2. Pry open the control panel starting from back as shown. Remove the door panel and disconnect the mirror wire harness. 3. Remove screws: 3 @ bottom (A, B, and C), 2 hidden under caps (D and E), and 1 under control panel (F), and 1 hidden behind door handle (G). A total of 7 screws. Remove ring around door handle. Remove the three mirror mounting nuts and remove the mirror housing from the vehicle.
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Front Door Installation for Magnum, Charger, 300C
1. Using a pick tool pry open the screw covers behind the interior door release lever and below the
arm rest and remove the screws. Fig. 1
2. Remove the four screws securing the door panel along the bottom. Fig. 1
3. Using the end of a Phillips screwdriver gently depress the center pin of the three plastic retainers
securing the door panel. The center pin of the plastic retainer should depress approximately 1/8”
and allow the retainer to be removed from the door panel. The two uppermost retainers do not
need to be removed in order to remove the door panel. Fig. 2
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Removal All Vehicles
1. Remove the rear door interior trim panel. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
2. Remove the access hole watershield.
3. Reconnect the window regulator and window switch electrical connectors and position the front door window to access the glass clamp bolt.
4. Disconnect the window regulator and window switch electrical connectors
5. Loosen the window glass clamp bolt.
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The installation of the replacement door handles are for persons with advanced auto-body skills and it is recommended to have them professionally installed.
Pre-installation Preparation
Step 1: Verify kit contents.
Step 2: Remove protective wrapping from inserts and place on a non-abrasive surface.
Step 3: Remove the door handles from the box.
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Front Door Installation for Magnum, Charger, 300C
1. Using a pick tool pry open the screw covers behind the interior door release lever and below the arm rest and remove the screws.
2. Remove the four screws securing the door panel along the bottom.
3. Using the end of a Phillips screwdriver gently depress the center pin of the three plastic retainers securing the door panel. The center pin of the plastic retainer should depress approximately 1/8” and allow the retainer to be removed from the door panel. The two uppermost retainers do not need to be removed in order to remove the door panel.
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REMOVAL OF EXISTING MIRRORS
1. Have both windows in the down position. To remove the trim panel on both doors, first remove the panel around the door handle, using 10 mm socket remove the screw holding the door handle. Next remove the four screws that hold the door trim panels in place (See diagram A on page 5). Remove the door trim panel by lifting up and then out.
2. Unplug the electric cord that comes from the mirrors located at the rear of each mirror at the mirror mount area.
3. Support the stock mirror while removing the 3 mirror mount lug nuts using a 10 mm socket. Save the stock nuts for later in the install.
4. Remove the stock mirror (save the stock gaskets as they will be re-used).
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STEP 1
Roll both front windows completely down and then disconnect the vehicles battery. Read all instructions before proceeding to STEP 2.
NOTE: If you are installing a manual mirror do not disconnect the battery.
STEP 2
Remove the screw from the sail inner trim panel, using a Phillips head screw driver.
WARNING: Do not try to remove the sail inner trim panel after you remove the screw, as it is still connected to the door trim.This panel will be removed in Step 7.
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Neon Front Door Instructions:
1. Using a pick tool pry open the screw cover behind the interior door release lever and remove the screw.
2. Remove the screws in the armrest pocket and at the top of the door near the front.
3. For models with manual windows use a window crank removal tool to disengage the pin securing the window
crank and pull the window crank from the door. The triangle shaped piece that houses the side mirror
adjustment control lever will need to be pulled away from the door. Using a panel removal tool gently pry
the bottom of the plastic away from the door to release the fasteners and let it hang by the mirror control cables.
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General notes before you use your new parts …
1. The new Bugatti door handles you have purchased are an exclusive product of Model Motorcars, Ltd., based entirely on proprietary research of prototypes and exclusive miniature manufacturing technology, and are only available through us. Please beware of imitations and copies.
2. Our Bugatti door handles are designed to be used as a substitute for the Pocher supplied parts, although some work to modify the doors to adapt the handles is required. Therefore, they are only suggested for experienced Pocher builders adept at modify the kits extensively.
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