Obtain radio code before disconnecting battery. For help in identifying components and component locations:
Removal (Lower Pan- A4 & A6)
1. Disconnect negative battery cable.
2. Remove engine noise insulator (undercover). See Fig. 12 . Drain engine oil.
3. Unbolt left and right swaybar stabilizer bracket bolts (4) from mounting bracket. See Fig. 98 . Lower swaybar stabilizer not more than 10cm (3.94 INCHES) and secure with heavy wire.
4. If vehicle is equipped with automatic transmission, unbolt oil cooler pipe (line) bracket from right side oil pan.
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OIL PAN – A4 Removal & Installation
1.To bring lock carrier into service position, see LOCK CARRIER .
2. Raise and support vehicle. Drain engine oil into suitable container.
3. Remove noise insulation panel from under engine.
4. For oil pan removal and installation procedures, refer to Fig. 84 -Fig. 93 .
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The engine can be turned off without locking the steering wheel ACC Accessories 2 This position activates electrical accessories such as the radio when the engine is not running ON Normal operating position 3 This position turns on the ignition system and the electrical accessories Starting and driving.
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The ignition lock is designed so the key cannot be turned to LOCK position and removed until the shift selector lever is moved to the P Park position When removing the key from the ignition make sure the shift selector lever is in the P Park position If the selector lever is not returned to P Park position the key cannot be moved to the LOCK position.
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This manual has been prepared to acquaint you with the operation, maintenance and warranties of your new Roadtrek Motorhome Van. Your vehicle has been designed, engineered and manufactured to provide you with the utmost in pleasure, dependability and quality.It is important that you read the contents of this manual, that of the Dodge chassis and those of other components, and follow the instructions and recommendations contained in each to help assure the most enjoyable and trouble free operation of your vehicle. We would like to take this opportunity to thank you for selecting a Roadtrek product, and assure you of our continuing commitment to your recreational vehicle pleasure, safety and satisfaction.
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Machining Instructions:
NOTE: Stand position is determined upon valve length and rocker pivot length. Please refer to the chart below to determine the proper machining dimensions.
1) MEASURE VALVE TIP TO SPRING SEAT DIMENSION (DIM A) AND REFER TO “Z” COORDINATE (DIM B) ON CHART. MILL OEM ROCKER PEDISTALS DOWN FLUSH WITH THE TOP OF THE HEAD BOLT BOSS BETWEEN #1 & 3 INTAKE VALVE. THIS IS YOUR .000” Z HEIGHT. MILL REMAINDER OF ROCKER PEDISTAL TO COORDINATES LISTED UNDER DIM B.
2) SET THE “X” .000” TO THE CENTERLINE OF #3 & 5 EXHAUST VALVES. SET THE “Y” .000” TO THE CENTER OF THE FACTORY 3/8 SHAFT MOUNTING BOLTS ALREADY MACHINED IN THE HEAD.
3) DRILL AND TAP 9/16-12 X .750” DEEP AT “X” AND “Y” COORDINATES LISTED FOR VALVE LENGTH AND ROCKER BODY BEING USED. INSTALL SUPPLIED INSERTS INTO HEAD.
4) ATTACH ROCKER STAND USING SUPPLIED BOLTS AND TORQUE TO 45 FT/LBS.
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