Neon Front Door Instructions:
1. Using a pick tool pry open the screw cover behind the interior door release lever and remove the screw.
2. Remove the screws in the armrest pocket and at the top of the door near the front.
3. For models with manual windows use a window crank removal tool to disengage the pin securing the window
crank and pull the window crank from the door. The triangle shaped piece that houses the side mirror
adjustment control lever will need to be pulled away from the door. Using a panel removal tool gently pry
the bottom of the plastic away from the door to release the fasteners and let it hang by the mirror control cables.
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Installation by a trained mechanic is recommended
Step 1:Position vehicle on a flat surface and lift vehicle by the frame so that the front wheels are off the ground. Use a floor jack and jack stands or a (2) two post lift if available. Next, locate the torsion key at the rear of the torsion bar under the cab of the vehicle. (Insert A)
Note: Prior to lifting the vehicle it is recommended that you measure the stock height of the vehicle so that you have a base line to gauge the height of the vehicle. Measure the vehicle from the bottom of the wheel to the lip of the fender. (Insert B)
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THE FIRST THING TO DO IS TAKE INVENTORY of the parts received. Get familiar with the parts! The hardware list on the next page will list all fasteners by size and where they go. You’ll need to use assembly lube or grease for installing the urethane bushings. We use Valvoline #612 multi-purpose red grease. Loctite #609 is provided with this kit. Use it on all threaded fasteners.
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When installing this exhaust system make sure to use proper safety precautions. Use jack stands when working under the vehicle, set parking brake, block tires and use safety glasses and gloves. Allow exhaust to cool before attempting installation. Severe injury or burns could occur if safety measures are not taken.
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