INSTALLATION INSTRUCTIONS
WARNING: To ensure that drive is not unexpectedly started, turn off and lock out or tag power source before proceeding. Failure to observe these precautions could result in bodily injury.
For use on USAF, USN or SAF-XT Pillow Blocks.
NOTE: All instructions assume housings with two open ends are used For cast-closed housings, disregard all references to the “second seal assembly” or “second seal ring.”
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Along with the increase of electronic devices used in automobiles, the use of wiring harnesses for power and signal systems on board is growing remarkably. In these circumstances, the electromagnetic interference (EMI) generated by the power system should cause troubles on signal systems and other chassis-mounted electronic devices. Wiring harnesses act as the direct transmission lines of EMI, so the shielding has become an essential element of power wiring harness system. Generally, braided shield cables and shielded connectors have been used as the EMI shielding measures on the wiring harnesses. Such measures, however, resulted in the increase in cost and size of wiring harnesses. This paper describes the development of a low-cost shielded construction for high-voltage wiring harnesses applied in Toyota’s hybrid electric vehicle (HEV), new Prius.
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This Borla Performance X-Pipe (Part number 60092) has been designed for the 2005-2008 Ford Mustang GT equipped with a 4.6L V8 engine and automatic or manual transmissions.
Original H-Pipe Removal
Note: With a used vehicle, we suggest a penetrating spray lubricant to be applied liberally to all exhaust fasteners and allowing a significant period of time for the chemical to lubricate the threads before attempting to disassemble.
1. Loosen the clamps shown in figure 1 located just behind the h-pipe.
2. Loosen the clamps shown in figure 2 located just in front of each muffler assembly.
3. Beginning with the left (driver) side, using a flat blade screwdriver, pull the clip as shown in figure 3 to disengage it from the pipe.
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Caution!!! Never work on a hot exhaust system. Serious injury in the form of burns can result If the vehicle has been in use and the exhaust system is hot, allow vehicle to cool for at least 1 hour. Always wear eye protection when working under any vehicle. Note: It is our recommendation that you use a hoist or hydraulic lift to facilitate the installation of your new Borla Performance Cat-Back ™ Exhaust System. Taking all under car safety precautions, lift the vehicle using a hoist or hydraulic lift. Once this has been done, you may begin the removal of your old exhaust system from your vehicle. Note: Before removing the original exhaust system from your vehicle, please compare the parts you have received with the bill of materials provided on the previous page to assure that you have all the parts necessary for the installation of your new Borla Performance Cat-Back ™ Exhaust System.
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Vehicle preparation:
1. Remove the negative battery cable before installing the cruise control components for safety precautions.
2. Jeep wrangler applications: remove airbag by using (3) trim tool to release metal clips as shown in figure 2. Caution: ensure that battery has been 90 seconds disconnected for more than prior to removal of airbag; failure to heed this warning may result in airbag discharge and may cause serious injury or death.
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The polished black cover on each mirror can be removed and painted to match the vehicle’s body color, or replaced with chrome (p/n 9040) or ‘USA Flag’ theme covers (p/n 9060). Find below the removal/installation instructions for the cover.
Existing cover removal.
Make sure you have the required tools:
• flashlight
• slotted screwdriver (with at least a 5” shaft).
Approximate installation time: 5 –10 minutes.
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Must only be installed on vehicles covered by the FIAT Authorization, and in any case that aren’t fitted with an ESP (Electronic Stability Program).
1. Lifting the vehicle
Lift the rear of the vehicle slightly using suitable jacks positioned in the lifting points to guarantee the safety of the operation and to avoid damaging the chassis: you don’t have to take all the load off the rear suspension, it’s enough to let the wheels down enough to be able to insert the air springs.
2. Fitting the suspension units
Unscrew the end of stroke buffer. Fit the top support of the AIR TOP (figure 2) in its place using the M10 x 1.25 x 25 screw and the flat washer supplied (torque down to 53 Nm) applying thread locking compound.
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PROCEDURES:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. DRILLING MAY BE REQUIRED.
2. From underside the driver side front of the vehicle, remove the factory body mount bolt. Remove but do not discard the rubber bushing. Install (1) 12-1.75mm x 120mm Hex Bolt with (1) 12mm ID x 30.1mm OD x 3.1mm Flat Washer and (1) 12mm Lock Washer through the Driver Side Front Mounting Bracket. Position (1) Spacer Plate between the Mounting Bracket and the factory rubber bushing, (Figure 4). Slide the complete assembly up into position under the cab mounting bracket and thread the 12mm Hex Bolt into the factory mounting hole. Snug but do not tighten at this time.
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Instructions
1. Remove old fitting
2. Retap existing hole with tap provided until tap bottoms out. (See Figure 1.)
3. Clean hole of any remaining chips
4. Install Sonnax adapter and tighten lightly. Leading edge of Sonnax cooler line adapter will seal where tap bottomed. (See Figure 2.)
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