1. Temporarily remove the grille and permanently remove the airdam. 2. Disconnect the fog lamp wiring if applicable and then remove the plastic bumper cover from the bumper. 3. Remove the bolts that attach the bumper from the end of the frame rails. 4. Install the hanger plates (Ref 7 & 8). Note: On the drivers side make sure not to pinch the power steering hoses and airbag sensor wire. The top plate on the rear of the hanger plate must install above the hoses. Loosely install the u-bolt (Ref 6) with washers (Ref 11) and nuts (Ref 13) thru the top rear plate and use the bumper bolt temporarily to hold the front of the hanger plate in position. Finger tighten the fasteners until all undercarriage parts are in place. 5. Install the pushbeam (Ref 1) square with the bottom of the hanger plates and secure with bolts (Ref 12), (more…)

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Installing the Front Skid Plate Mounts
The Audi TT Panzer Plate uses two stainless steel exhaust clamps to hold the front part of the plate to the beefy steel intercooler tube. This is the large diameter tube that crosses the front of the car from left to right in the lower engine bay. The stainless exhaust clamps fit the diameter of the intercooler tube perfectly. The passenger side exhaust clamp is used alone without any other bracketry. The driver side mount uses the same stainless exhaust clamp as the passenger side but the driver side clamp is attached to the custom aluminum bracket bracket.
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Installation Procedure:
1. Remove the PLASTIC BUMPER FASCIA mounted to the bottom of the front bumper. For the Avalanche, remove the entire plastic bumper. Disconnect the fog lamp electrical harnesses prior to removing the bumper. Note: The airfoil/bumper will need to be permanently removed or notched to accommodate the undercarriage assembly.
2. Remove and discard the three bolts that secure each tow hook to the truck frame. The tow hooks should remain in the same position.
3. Align the undercarriage mount pockets (at each end of the PUSH BEAM WELDMENT) with the tow hook mounting brackets on the vehicle. Note: Use a floor jack to help facilitate the installation procedure.
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This undercarriage fits all models listed but the crossmember connection will vary. Refer to step “a” for the 1987-1996 Dodge Dakota, 1997-2003 Dodge Dakota Sport, 1997-2003 Dodge Dakota SLT Extended Cab and 1998-2003 Dodge Durango SLT models. Refer to step “b” for the 1997-2004 Dodge Dakota and 1998-2003 Dodge Durango
1. Disconnect the fog lamp harnesses if applicable, and then remove the bumper.
a. Remove the bumper mount plates from in between the frame rail and radiator. Discard the mount plate hardware.
b. Permanently remove the air dam from the truck frame crossmember. Remove the fasteners that are pressed into the bumper bracket on the frame rail. Secure the bracket and frame wall with vise grips and then use a hammer to punch out the fasteners.
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Lay out the exhaust and compare part numbers with the drawing.
To remove stock exhaust cut your stock tailpipe off, remove hangers from rubber grommets, use wd-40 to help with removal. now un-bolt your factory exhaust at the flanges located just after your y-pipe.
Bolt passenger side headpipe # a onto factory dome using hardware kit # l. do not tighten. insert hanger into rubber grommet, next slip driver side headpipe # b onto factory pipe use clamp # h to secure. do not tighten next install muffler #c. slide it onto headpipe 1-1/2” to 2”. attach to headpipes with clamp # h. inlet shoud go towards the motor. inlet of muffler is looking into the louvers. do not tighten. outlets will be on the bottom.
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