1. Disconnect the negative terminal from the battery.
2. Remove the plastic cover from the air box assembly.
3. Remove the air box feed pipe from between the air box lid & slam panel intake scoop.
4. Unclip & remove the electrical harness plug from the MAS (Mass Air Sensor).
5. Unclip & remove the intake hose from the MAS.
6. Unclip the 3 hoses from the top of the air box assembly.
7. Unbolt & remove the two ignition amplifiers from the top of the air box lid.
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1. Before beginning the installation, please read all directions carefully and verify that all necessary hardware is accounted for. If any parts are missing, stop the installation and contact your distributor immediately.
2. Side Bar set consists of a driver and passenger side. Be sure to determinate the correct side before installation. See illustration 3.
3. Locate and remove the supports of the body mount, front and rear part, (once a time). See illustration 3.
4. To install the front bracket replaces the OEM bolt with: ( 1 ) M12 x 140mm hex head bolt, ( 1 ) 1/2″ flat and lock washer. Leave loose. To install the rear bracket replace the OEM bolt with: ( 1 ) M12 x 120mm hex head bolt, ( 1 ) 1/2″ flat and lock washers. Leave loose. See illustration 3. NOTE: In models 2006 place the spacer washer between the support of the body mount and bracket.
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The mounting procedure outlined below covers the 2003 and Newer ū & 1 Ton Dodge trucks. You will need to refer to the illustrations and familiarize yourself with each of the undercarriage components and their relative position to each other. Then proceed as follows:
1. Remove the mounting hardware connecting the bumper to the driver side of the frame. Align the two vertical holes on Push Beam Support Plate (62B) with the bumper mounting holes on the outside of the frame. Attach Push Beam Support Plate (62B) to the frame using ―”-13 x 4-―” Hex Head Bolt (G) and ―”-13 Lock Nut (B). The rear and bottom mounting holes on Push Beam Support Plate (62B) must be drilled in the truck frame. With Push Beam Support Plate (62B) in place, drill two 9/16” diameter holes in the truck frame. Drill the hole in the side of Push Beam Support Plate (62B) through both walls of the frame. Drill the bottom hole through the bottom frame wall only. Repeat the process on the passenger side.
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Instructions Procedure:
1. Before beginning the installation, please read all directions carefully and verify that all necessary hardware is accounted for. If any parts are missing, stop the installation and contact your distributor immediately.
NOTE: The center channel/tube is installed in the lower position, if you install a winch higher than 11″ you can raise the central channel/tube to the next holes position.
2. If vehicle has factory tow hooks you must remove them. If vehicle has not factory tow hooks you must remove the plastic cover from the bumper. Image 1. NOTE: Tow hooks or plastic cover will not be reinstalled.
3. Locate the nuts and studs that secure the bumper bracket to the frame rail. Remove the (2) lower nuts.
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Machining Instructions:
NOTE: Stand position is determined upon valve length and rocker pivot length. Please refer to the chart below to determine the proper machining dimensions.
1) MEASURE VALVE TIP TO SPRING SEAT DIMENSION (DIM A) AND REFER TO “Z” COORDINATE (DIM B) ON CHART. MILL OEM ROCKER PEDISTALS DOWN FLUSH WITH THE TOP OF THE HEAD BOLT BOSS BETWEEN #1 & 3 INTAKE VALVE. THIS IS YOUR .000” Z HEIGHT. MILL REMAINDER OF ROCKER PEDISTAL TO COORDINATES LISTED UNDER DIM B.
2) SET THE “X” .000” TO THE CENTERLINE OF #3 & 5 EXHAUST VALVES. SET THE “Y” .000” TO THE CENTER OF THE FACTORY 3/8 SHAFT MOUNTING BOLTS ALREADY MACHINED IN THE HEAD.
3) DRILL AND TAP 9/16-12 X .750” DEEP AT “X” AND “Y” COORDINATES LISTED FOR VALVE LENGTH AND ROCKER BODY BEING USED. INSTALL SUPPLIED INSERTS INTO HEAD.
4) ATTACH ROCKER STAND USING SUPPLIED BOLTS AND TORQUE TO 45 FT/LBS.
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Victor Jr. 23š heads are designed for competition and ultra high-performance street small blocks and accept valve train hardware designed for standard 23š Chevrolet heads. They have a 550+ hp potential, out-of-the-box, for a cost effective, race-winning set-up. High-flow precision-cast 215cc intake runners offer excellent port alignment with Fel-Pro #1206 intake gaskets (recommended) without the need for port matching. These heads also feature .300” raise exhaust ports and 64cc or 70cc chambers with hardened, ductile iron valve seats and phosphor bronze guides. A 9/16” thick deck surface provides superior gasket retention. Valves are 1-piece, stainless steel high-quality construction.
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