Entries Tagged as 'hex head'

1. Start by raising the car and supporting it with jack stands, remove all un-used brackets from the vehicle (Front leaf spring bracket, rear leaf spring hanger saddle, leaf springs & rear end). When removing brackets drill out all the factory spot welds and pry the brackets off. (Do not forcefully remove the bracket as it will damage the sheet metal). Prepare the (more…)

This starter offers high torque, through Gear Reduction at a compact lightweight size. Installation of this starter is similar to the original OEM starter. Designed for use on Chevrolet applications with 153 or 168 tooth ring gears (flywheels).
This starter is designed for 12-VOLT systems only!! Use of this starter with higher than 12 VOLTS or long periods of (more…)

Prepare for Installation this towing hitch for your Toyota Rav4.
(a) Verify kit contents (b) Wear Safety Glasses. (c) Raise Vehicle. (d) Caution Muffler might be hot
2. Remove Rear Bumper Fascia
(a) Remove (2) Phillips head screws (A) from both sides of the rear fascia (Fig. 2-1). (b) Remove (7) push pins (A) on edges of fascia (Fig. 2-2) (c) Remove (2) Phillips head screws (B) from bottom of fascia (Fig. 2-2). (d) See Fig. 2-3 for removal of fastener (C). (e) Remove (1) 10 mm hex head bolt (C) from right hand (RH) side of fascia. (Fig. 2-3) (f) With one person on each end, remove fascia from vehicle. Store in a safe place to avoid damage during installation.
3. Remove Vehicle Tie Down
(a) Remove (2) M12 Bolts and vehicle tie down (A) from the left hand (Drivers Side) rear of vehicle (Fig. 3-1). (b) Dispose of bracket and (2) bolts.
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The mounting procedure outlined below covers the 1997-2002 Jeep Wrangler. Note that a
Front Gross Axle Rating (FGAWR) of 2500 lbs. is required. A suspension upgrade and additional
ballast may be necessary. You will need to refer to the illustrations and familiarize yourself with each
of the undercarriage components and their relative position to each other. Then proceed as follows:
Begin by removing the four screws that hold the plastic “Jeep” valance in place above the
bumper. Keep these screws as they will need to be reinstalled.
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Disassembly
1. Remove the differential case (4204). For additional information, refer to Differential Case in this section.
2. NOTE: The differential bearings (4221) need not be removed to overhaul the Ford limited slip differential. If bearing removal is required, use the special tool 205-D072 (D97L-4221-A) and special tool 205–D019 (D80L-630–8) for differential case bearings.
NOTE: The anti-lock speed sensor ring cannot be reused once removed. Remove the differential pinion shaft lock bolt and remove the differential pinion shaft (4211). If required, remove the differential ring gear and anti-lock speed sensor ring.
3. Install the special tool in a suitable vise.
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Begin by carefully inserting all four (4) of the Audi radio removal tools into the slots on the face of the radio until you hear and feel a slight click. This locks the tool into place. Carefully pull the radio out of its cavity letting the radio rest on the center console. Hint: Place a clean towel under the radio to when resting on the console. This will prevent scratching the center console
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The polished black cover on each mirror can be removed and painted to match the vehicle’s body color, or replaced with chrome (p/n 9040) or ‘USA Flag’ theme covers (p/n 9060). Find below the removal/installation instructions for the cover.
Existing cover removal.
Make sure you have the required tools:
• flashlight
• slotted screwdriver (with at least a 5” shaft).
Approximate installation time: 5 –10 minutes.
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1. Before beginning the installation, please read all directions carefully and verify that all necessary hardware is accounted for. If any parts are missing, stop the installation and contact your distributor immediately.
2. Side Bar set consists of a driver and passenger side. Be sure to determinate the correct side before installation. See illustration 3.
3. Locate and remove the supports of the body mount, front and rear part, (once a time). See illustration 3.
4. To install the front bracket replaces the OEM bolt with: ( 1 ) M12 x 140mm hex head bolt, ( 1 ) 1/2″ flat and lock washer. Leave loose. To install the rear bracket replace the OEM bolt with: ( 1 ) M12 x 120mm hex head bolt, ( 1 ) 1/2″ flat and lock washers. Leave loose. See illustration 3. NOTE: In models 2006 place the spacer washer between the support of the body mount and bracket.
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The mounting procedure outlined below covers the 2003 and Newer ū & 1 Ton Dodge trucks. You will need to refer to the illustrations and familiarize yourself with each of the undercarriage components and their relative position to each other. Then proceed as follows:
1. Remove the mounting hardware connecting the bumper to the driver side of the frame. Align the two vertical holes on Push Beam Support Plate (62B) with the bumper mounting holes on the outside of the frame. Attach Push Beam Support Plate (62B) to the frame using ―”-13 x 4-―” Hex Head Bolt (G) and ―”-13 Lock Nut (B). The rear and bottom mounting holes on Push Beam Support Plate (62B) must be drilled in the truck frame. With Push Beam Support Plate (62B) in place, drill two 9/16” diameter holes in the truck frame. Drill the hole in the side of Push Beam Support Plate (62B) through both walls of the frame. Drill the bottom hole through the bottom frame wall only. Repeat the process on the passenger side.
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Ratcheting End Plug Removal:
Note: Prior to removing the ratcheting end plug from the bore, measure and note how deeply it is installed. The replacement plug should be installed to this same depth to ensure proper line pressure control. The most accurate method is to insert a slide caliper rod through the hole in the plastic plug until it bottoms against the control valve. Bring the caliper end toward the plug until flush. This gives you the spring height adjustment from the plug to the valve. Record this measurement before removing the plug and duplicate this distance during reassembly to most accurately duplicate the spring compression setting. If your caliper will not pass through the hole, measure from the valve body casting surface to the outer face of the OEM plug and duplicate later.
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