Note: You must be able to gain access underneath the vehicle in order to remove and replace sections of the intake system. Always ensure the vehicle is securely raised before working underneath.
Step 1: Remove Factory Intakes & Air Box Remove engine cover.
Using basic tools, disconnect all hoses and electrical connectors attached to the factory intake tubes. Disconnect and remove intakes and remove factory air box & air filter assembly. On the rear, the factory “S” boot connecting to the rear turbo remains.
Optional Step: Modifying Your Factory Air Box Scoop
From the factory, the air box features a “scoop” at the front of the vehicle to direct outside air in. You can make a cut to create a scoop that serves this same function with the new air intake:
Optional modified air scoop.
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2003 – 2005 model year Matrix vehicles produced BEFORE or AFTER the VIN shown below. Part numbers vary based on Matrix vehicles produced before or after the VIN (refer to the Parts Information table in this TSB). Front Doors Repair Procedure Refer to steps 1 – 6 in the Technical Information System (TIS): 2003, 2004, or 2005 model year Matrix Repair Manual: Engine Hood/Door: Front Door: Overhaul.
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1) Remove the (3) screws holding the plastic bumper fascia to the bottom of the trunk pan.
2) Remove the spare tire and jack from inside the trunk.
3) Remove the (2) rearmost plastic drain plugs from the bottom of the trunk pan.
4) Using the rotary cutting tool, remove material from the lower part of the plastic fascia as shown in the Fascia Trim Detail above.
5) While gently pulling the fascia down and rearward, install the bolt plates and 1/2-13 x 4 1/2 long carriage bolts on top of the bumper support tubes.
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Following the instructions procedure:
1. Jack rear of car up on level surface
2. Put jack stands under rear of car under frame area.
3. Remove rear wheels
4. Place jack under rear differential of car with a piece of plywood for support
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The Mag-Hytec pan is designed to fit the factory Dodge #727 transmission body as supplied as original equipment. However, in some applications, or because of the use of certain factory options and/or after market equipment, there may be clearance problems between your Mag-Hytec pan and other vehicle components. It is the responsibility of the vehicle owner and installer to ensure that there is no contact between the pan and other moving or fixed vehicle components. Contact with any vehicle component or the modifying of the Mag-Hytec pan voids the warranty. Mag-Hytec assumes no liability, expressed or implied, for damage or injury to persons or property.
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List of tools and additional parts required
Masking tape, clear tape, black mastic, hammer, centre punch
Assorted screw drivers, sockets and spanners
103mm (4”) hole saw
Assorted drill set, wet / dry sand paper, ½ round file, small square file,
Zinc rich primer.
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Tools needed: T30 Torx Bit, power drill, 15/64” drill bit, 10 mm socket, ratchet and short extension, stanley knife or tin snips, small clamp; optional: one caulk tube of silicone adhesive
BEFORE PAINTING – FIT BUMPER COVER AS FOLLOWS:
1. Remove the factory Air Dam by removing the five 10 mm hex bolts; discard the bolts and Air Dam.
2. Using the T30 Torx Bit and remove the two torx head bolts at each end of the factory painted upper bumper cover; save these bolts.
3. Using a stanley knive or tin snips, trim away approximately ž” of material from under the bottom edge of the factory upper bumper cover on each side at the area where the cover curves into the center bumper opening. This will allow clearance for the upper edge of the TMD Bumper Cover to slide up into this area. It is necessary to gently pull or pry out on the factory upper bumper cover to trim it.
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Follow carefully the instructions listed on these pages and use the template provided, do not over tighten bolts. Do not use silicone on any connections, use urethane Ensure that safe work practices are followed when installing your Airflow Snorkel. Protective ear and eye wear should be worn at all times when using power tools.
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Gibson RM Pty Ltd thanks you for your purchase and the trust you put in our products. We strive to supply our customers with the highest quality equipment based on the most efficient design and best styling. We are confident that you will enjoy using our Snorkel system. It should improve the power of your vehicle as well as reduce its fuel consumption.
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1. Jack rear of car up on level surface
2. Put jack stands under rear of car under frame area.
3. Remove rear wheels
4. Place jack under rear differential of car with a piece of plywood for support
5. Put pressure on jack to support cradle
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