Tools & Procedures
• EQUIPMENT: Damper Installation Tool
• Anti-seize Compound
• The Proper Key
• Whenever it’s necessary to remove a vibration damper, only a proper puller tool should be used.
• DO NOT use a hammer during installation.
• Honing or machining Fluidampr bore is not recommended. A diametrical press fit of .0005″ to .0015″ is recommended for proper damper function. (Aluminum Fluidampr p/n’s 630102, 630112, 630602, 660202, 720102, 720112, 740102, 730602 & 740112 require a diametrical press fit of .001″ to .0025″.) If a micrometer is available, you may want to measure the crank snout and the inner bore of Fluidampr to assure proper fit.
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The following procedures for removing the fan clutch gives the factory recommended loosening and tightening directions for the fan hub nut. However, it has been our experience that certain aftermarket parts manufacturers have changed this to enable use of universal fit parts. We recommend trying the factory direction first, then, if the nut doesn’t seem to be moving, reverse the direction. Placing too much load on the water pump snout will break it.
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Detailed Instructions
1 Check off all items against Snorkel Kit List.
2 Remove guard liner, front rubber and windscreen washer reservoir.
3 Tape Template together accurately on gridline 17. Cut down grid line 28 to mark.
4 Place the Airflow Template supplied on the guard, ensuring the guard crease line are followed exactly. The top guard edge line is a guide only as it will vary slightly between pre and post 1997 cherokee’s.
5 Tape over the sites of all hole points to protect the guard. Locate holes as indicated and mark with centre punch. Drill the 8mm holes. Be careful of any wires or other obstructions under the inner guard.
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