VW captured major attention and significant sales when it brought out its New Beetle in 1998. As the Bug’s popularity
began to flag, new versions such as the Turbo S were unveiled. But what could generate renewed interest more than a
convertible model? When the droptop Bug hit the streets in 2002, heads were turning and wallets were being reached for
once again. The Beetle convertible comes in GL and GLS trim levels. As with other VWs, the GLX model has been
discontinued for 2004. The GL and GLS can be equipped with a 115-hp, 2.0-liter four-cylinder or a 150-hp, 1.8-liter
turbocharged inline four. A five-speed manual transmission is standard, and a six-speed automatic is optional. New color
combinations are added for 2004-along with new wheels-and a Monsoon audio system is now standard on the GLS. The
power top comes down in 13 seconds.
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Volkswagen > A3 Platform > 1993 – 2002 5 Spd. Manual Transmission 020 34 – Manual Transmission – Controls, Housing Clutch housing, servicing 1 – Oil drain plug Without magnet 25 Nm (18 ft lb) 2 – Dowel sleeve Qty: 2 Shim S2 Always 1 mm thick (0.04 in.) 4 – Outer race of tapered roller bearing for differential Removing and installing => page 39-5 When replacing: adjust differential => page 39-17 5 – Magnet Retained in housing joint surface Install with AMV 188 200 03 sealant 6 – Shim S3 Adjustment summary => page 39-16 7 – Outer race for output shaft tapered roller bearing Removing and installing => page 35-14 When replacing: adjust output shaft => page 35-27 8 – Needle bearing for input shaft Removing => Fig. 1 Installing => Fig. 2 9 – Bolt With locking teeth 25 Nm (18 ft lb) 10 – Relay lever 11 – Spring 12 – (more…)

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1. Turn the ignition OFF and disconnect the vehicle’s negative battery cable.
2. Disconnect the air temp. sensor electrical connection.
3. Loosen the hose clamps at the turbo inlet and the airbox outlet as shown.
4. Remove the intake tube from the vehicle as shown.
5. Loosen and remove the 10mm nut that retains the airbox to the vehicle.
6. Remove the complete airbox assembly from the vehicle as shown.
7. Remove the airbox mounting grommet as shown.
8. Install the large “L” bracket onto the heat shield with the provided hardware. NOTE: Do not tighten completely.
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