INSTALLATION NOTES
1. Unless specified, mount all Sub-Frame components to vehicle before tightening any bolts.
2. Vehicle should be parked on a level surface with the
front suspension normally loaded.
MOUNTING INSTRUCTIONS
1. Locate existing slotted holes in vehicle frame rails directly above front axle.
2. Install Mounting Bracket (#3)RH, using three (3) 5/8″ x 2″ Capscrews (#10) Washers, and Nylock Nuts provided.
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This undercarriage fits all models listed but the cross member connection will vary. Refer to step “a” for the 1987–96 Dodge Dakota, 1997–03 Dodge Dakota Sport, 1997–03 Dodge Dakota SLT Extended Cab and 1998–03 Dodge Durango SLT models. Refer to step “b” for the 1997–04 Dodge Dakota and 1998–03 Dodge Durango.
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This undercarriage fits all models listed but the crossmember connection will vary. Refer to step “a” for the 1987-1996 Dodge Dakota, 1997-2003 Dodge Dakota Sport, 1997-2003 Dodge Dakota SLT Extended Cab and 1998-2003 Dodge Durango SLT models. Refer to step “b” for the 1997-2004 Dodge Dakota and 1998-2003 Dodge Durango
1. Disconnect the fog lamp harnesses if applicable, and then remove the bumper.
a. Remove the bumper mount plates from in between the frame rail and radiator. Discard the mount plate hardware.
b. Permanently remove the air dam from the truck frame crossmember. Remove the fasteners that are pressed into the bumper bracket on the frame rail. Secure the bracket and frame wall with vise grips and then use a hammer to punch out the fasteners.
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REMOVAL OF EXISTING MIRROR:
1. Have both windows in the down position. Remove the trim panel on both doors, start by removing two philips screws. One is located in the hand hold and the other is in the corner in front of the window. (note – there are two trim panel clips below the window).
2. Remove the foam insulation covering the stock mirror mounting nuts.
3. Support the stock mirror while removing the 3 mirror mount nuts and then remove the stock mirrors.
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Read all instructions before starting any work. This kit is designed to connect to DynoMax Blackjack painted / Cyclone ceramic coated, or competitive brand, full length Headers.
1. Bolt adapter plates 703828 to hangers 703825 and 159496 using the ⁵⁄₁₆”-18thd x ģ⁄₄” bolts and nuts provided. See the system diagram for parts identification. The plates will allow 2đ⁄₂” size saddle clamps to be connected to the hangers.
2. On the cross member frame of the vehicle, slightly forward of the rear axle, there is a set of two mounting holes on each side, LH and RH, which will be used to mount hanger 703825 on the LH side and hanger 159496 on the RH side. use the ⁵⁄₁₆” -18thd x 1″ bolts nuts provided.
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