22 May
Posted by admin as Chevrolet
This pdf covers the removal & installation the timing case cover for Chevrolet S10 Pickup.
Removal
1. Disconnect negative battery cable. Remove P/S reservoir from radiator shroud. Remove upper fan shroud. Remove serpentine belt.
2. Remove generator with brackets and lay aside. Using Hub Puller (J-24420-B), remove crankshaft pulley hub. Remove oil pan. See OIL PAN. Remove front timing case cover bolts, and cover.
3. Using large screwdriver, remove crankshaft front seal. DO NOT distort timing gear cover during seal removal.
CAUTION: To prevent oil leakage, coat crankshaft pulley hub keyway with RTV sealant before installation.
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REMOVAL INTERFERENCE ENGINE. In the event of Urning belt failure, it is probable that valve to piston damage has occurred. A compression test should be carried out on all cylinders before removing the cylinder head. 1. Disconnect the negative cable from the battery. 2. Remove: – alternator, – RH engine mounting bracket, – spark plugs. 3. Disconnect the engine wire from alternator bracket and adjusting bar. 4. Remove the No.2 timing belt cover. 5. Turn the crankshaft pulley (clockwise) and align its groove with the timing mark “O’ on the No.1 timing belt cover. 6. Check that the hole of the camshaft timing pulley is aligned with the timing mark on the bearing cap. If not, turn the camshaft one full
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Removal Timing Belt(Esteem)
1. Disconnect negative battery cable. Remove right side engine under cover. Remove power steering and A/C compressor drive belts. 2. Remove A/C compressor and power steering pump with hoses attached, and secure out of way. Support engine from above or with floor jack under oil pan. Remove air cleaner case with air cleaner outlet hose. 3. From timing belt end of engine, remove engine mount and mounting bracket. Loosen water pump pulley bolts. Remove water pump drive belt and pulley. 4. Remove 5 crankshaft pulley-to-crankshaft bolts. Remove pulley. It is NOT necessary to remove crankshaft center bolt. Remove timing belt cover. See Fig. 1 . 5. Rotate crankshaft clockwise to align timing marks. See Fig. 2 and Fig. 3 . Stamped “E” on camshaft sprocket must point straight up. Loosen timing belt tensioner bolt and stud nut. Move tensioner away from belt, and hand tighten bolt and nut. See Fig. 4 . 6. If reusing old belt, mark belt with an arrow indicating direction of rotation for installation reference. Remove timing belt.
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Removal (Frontier, Pathfinder, QX4 & Xterra)
1. Disconnect negative battery cable. Remove the engine undercover. Drain coolant and remove the radiator.
Remove engine cooling fan and water pump pulley. Remove accessory drive belts. Remove spark plugs.
2. Remove distributor protector. Remove A/C compressor drive belt idler bracket. Remove fresh air intake
tube from rocker cover. Remove thermostat housing hose.
3. Rotate crankshaft to set No. 1 cylinder at TDC on compression stroke. See Fig. 1 . Remove crankshaft
pulley bolt and remove crankshaft pulley. Remove front upper and lower timing belt covers. See Fig. 2 .
4. Align punch mark on left camshaft sprocket with punch mark on timing belt upper rear cover. Align
punch mark on crankshaft sprocket with notch on oil pump housing. See Fig. 3 . Install crankshaft pulley
bolt so that crankshaft can be rotated.
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20 Sep
Posted by admin as Mitsubishi
This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur.
Removal (Eclipse & Galant)
1. Raise and support vehicle. Remove engine splash shield from right side wheelwell.
2. Lower vehicle. Support weight of engine with floor jack. If necessary, remove coolant reservoir. Remove upper engine mount located near timing belt cover. Remove all drive belts. If necessary, remove drive belt tensioner pulley bracket and power steering pump pulley. See Fig. 1 . Remove water pump pulley.
3. Remove crankshaft pulley. Noting bolt lengths and locations, remove upper and lower timing belt cover with gasket.
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For those of you that have not come across or had the privilege of working on the Ford 4.0L SOHC cam engine you are about to get a baptism in its proliferation in the timing components used. Now before you go off and wonder why I am even trying to tell you about these, know this there are none available in the aftermarket (or at least not that I was able to find). You can buy tensioners, guides and chains but gears are not available from the aftermarket and as you see the proliferation you will understand why. So you will either have to purchase them new from Ford or you are going to reclaim those that are not worn or damaged.
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Removal
1. Disconnect negative battery cable. Raise and support vehicle. Remove engine under cover.
2. Lower vehicle. Remove radiator coolant reservoir, and set aside. Remove electric cooling fan
and radiator shroud.
3. On Impreza and Forester, remove accessory drive belt cover. On all models, remove accessory
drive belts.
4. Hold crankshaft pulley stationary, and remove crankshaft pulley center bolt. Remove
crankshaft pulley. Remove timing belt covers.
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Camshaft timing belt must be replaced if cylinder head is to be removed or if drive gears, tensioner or coolant pump are to be replaced. Camshaft timing belts must be stored and handled with care. Always store a camshaft timing belt on its edge with a bend radius greater than 2.0″ (50 mm). DO NOT use a camshaft timing belt that has been twisted or bent double, as this will damage reinforcing fibers. DO NOT use a camshaft timing belt if debris other than belt dust is found in timing belt covers. DO NOT use a camshaft timing belt if partial engine seizure has occurred. DO NOT reuse a camshaft timing belt if mileage exceeds 45,000 miles. DO NOT use an oil or coolant contaminated timing belt (cause of contamination must be rectified).
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This timing belt installation is supported for Lexus 3.0L V6 – 1999-03 ES300. Removal (ES 300)
1. Raise and support vehicle. Remove right side front wheel. Remove right fender apron seal. Remove accessory drive belts. Lower vehicle. Disconnect engine coolant reservoir hose from water outlet. Disconnect ground strap connectors. 2. Remove engine moving control rod and engine mounting bracket No. 2 (right side), located near timing belt cover. Remove generator-to-engine bracket for access to timing belt covers. 3. Using Pulley Holder (09213-54015) or equivalent and Handle (09330-00021) or equivalent, hold crankshaft pulley. Remove crankshaft pulley bolt. Using puller, remove crankshaft pulley. Remove No. 1 and No. 2 timing belt covers and gaskets. See Fig. 1 . Remove Read the rest of this entry »
The steps of timing belt installation for this 1993 Mercury Villager LS.
Removal
1. Disconnect negative battery cable. Raise and support vehicle. Remove covers from below engine. Drain cooling system. Remove right front wheel and engine side cover. Remove accessory drive belts. Remove crankshaft pulley bolt and pulley. 2. Remove upper radiator hose and water inlet hose. Remove A/C compressor idler pulley and bracket. Remove water pump pulley. Remove upper and lower timing belt front covers. See Fig. 1 . 3. Temporarily install crankshaft pulley bolt so crankshaft can be rotated. Set cylinder No. 1 at TDC of compression stroke by rotating crankshaft until marks on camshaft sprockets align with marks on timing belt upper rear cover, and mark on crankshaft sprocket aligns with mark on front cover housing. See Fig. 2 . 4. Loosen timing belt tensioner nut. Release tension on belt. Remove timing belt. Check timing belt tensioner, spring and timing belt.
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