1. Unplug all lights and harnesses connected to factory bumper and remove from truck frame.
2. Remove factory tow frame to install new Top Gun rear bumper. In order to remove tow frame, the bed of the truck has to be loosened on lifted 6 inches off the truck frame. Remove 4 bolts towards the rear of the bed, end loosen but do not remove the 2 bolts towards the front of the bed. Lift bed and remove towing frame.
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REMOVAL 1. Disconnect the ground cable from battery. 2. Remove the front grille RH and front grille LH. 3. Remove the clips inside the mounting portion of front grille RH and front grille LH. 4. Remove the six clips on the upper part of bumper. 5. Remove the clips, which secure the front bumper to fender. 6. Remove the clips, and turn over the mud guard LH and RH. 7. Remove the three clips in the center, right and left part of Read the rest of this entry »

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Tools you need: • Torx T-20 • Socket wrench size M10 • Small screwdriver • Chalk or pencil (if you want to put some marks on the bodykit to fix it exactly as it was) • A bucket to store the washer fluid (remember: it might be upto 6.5 liters!) • Old soft blankets, wood blocks or a friend to lend a helping hand to avoid scratches to the bumper paint
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Tools needed: T30 Torx Bit, power drill, 15/64” drill bit, 10 mm socket, ratchet and short extension, stanley knife or tin snips, small clamp; optional: one caulk tube of silicone adhesive
BEFORE PAINTING – FIT BUMPER COVER AS FOLLOWS:
1. Remove the factory Air Dam by removing the five 10 mm hex bolts; discard the bolts and Air Dam.
2. Using the T30 Torx Bit and remove the two torx head bolts at each end of the factory painted upper bumper cover; save these bolts.
3. Using a stanley knive or tin snips, trim away approximately ž” of material from under the bottom edge of the factory upper bumper cover on each side at the area where the cover curves into the center bumper opening. This will allow clearance for the upper edge of the TMD Bumper Cover to slide up into this area. It is necessary to gently pull or pry out on the factory upper bumper cover to trim it.
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Remove the front bumper cover
A. Begin by removing the dust covers that are located underneath the vehicle. Use the 10mm socket to remove the OEM bolts and then the 7mm Nut driver to removed all the OEM screws along the sub-front portion of the bumper.
B. Locate and remove all other fasteners that attach the OEM bumper cover to the vehicle. Once you’ve removed the fasteners, slowly remove the bumper cover. Note that some vehicles may have the foam bumper protector inside, where some may have the plastic protector. The Pro-gard Push Bumper was designed for the plastic protector.
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Instructions Procedure:
1. Before beginning the installation, please read all directions carefully and verify that all necessary hardware is accounted for. If any parts are missing, stop the installation and contact your distributor immediately.
NOTE: The center channel/tube is installed in the lower position, if you install a winch higher than 11″ you can raise the central channel/tube to the next holes position.
2. If vehicle has factory tow hooks you must remove them. If vehicle has not factory tow hooks you must remove the plastic cover from the bumper. Image 1. NOTE: Tow hooks or plastic cover will not be reinstalled.
3. Locate the nuts and studs that secure the bumper bracket to the frame rail. Remove the (2) lower nuts.
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Note on Sport Model Trucks – This light bar will not mount correctly on sport model trucks without realigning the bumper. TRUCKS WITH FACTORY TOW HOOKS
1. Temporarily remove the factory tow hooks and set them aside along with the bolts.
2. Position your KC light bar so the brackets will sandwich between the tow hooks and the frame. ( NOTE – The light bar must be rolled into Bumper place by inserting the lower end of the brackets into the opening first Bolts and then rolling it up into place.)
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Installation Procedure
Care must be taken while installing this bumper accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to insure a quality installation.
These guidelines can be found in the “Accessory Installation Practices” document.
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Remove the heat exchanger from its carton and inspect for any obvious physical damage. All kit components are thoroughly inspected and carefully packaged prior to shipment from the factory. If any shipping damage is evident, contact your supplier and request that they process a claim with the shipper involved. Be sure to review the parts list on page 3 to verify that you have all necessary system components to proceed. If any components in the parts list are missing, contact Turbonetics’ customer service staff.
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The mounting procedure outlined below covers the 2003 and Newer ū & 1 Ton Dodge trucks. You will need to refer to the illustrations and familiarize yourself with each of the undercarriage components and their relative position to each other. Then proceed as follows:
1. Remove the mounting hardware connecting the bumper to the driver side of the frame. Align the two vertical holes on Push Beam Support Plate (62B) with the bumper mounting holes on the outside of the frame. Attach Push Beam Support Plate (62B) to the frame using ―”-13 x 4-―” Hex Head Bolt (G) and ―”-13 Lock Nut (B). The rear and bottom mounting holes on Push Beam Support Plate (62B) must be drilled in the truck frame. With Push Beam Support Plate (62B) in place, drill two 9/16” diameter holes in the truck frame. Drill the hole in the side of Push Beam Support Plate (62B) through both walls of the frame. Drill the bottom hole through the bottom frame wall only. Repeat the process on the passenger side.
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