2003 – 2005 model year Matrix vehicles produced BEFORE or AFTER the VIN shown below. Part numbers vary based on Matrix vehicles produced before or after the VIN (refer to the Parts Information table in this TSB). Front Doors Repair Procedure Refer to steps 1 – 6 in the Technical Information System (TIS): 2003, 2004, or 2005 model year Matrix Repair Manual: Engine Hood/Door: Front Door: Overhaul.
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2004 BODY & ACCESSORIES Body System – Exterior – Freestar Remove:
1. Remove the front door trim panel. For additional information, Refer to FRONT DOOR TRIM PANEL .
2. Position the watershield aside.
3. Remove the parts in the order indicated in the following illustration and table.
4. To install, reverse the removal procedure.
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Attached, for your reference, is a list of OEM paint codes for all 2001 – 2002 model year vehicles and 2003 model year Corolla and Matrix vehicles. NOTE: The body color code is on the vehicle Certification Regulation Label, located on the left front door “B” pillar or door rear lower surface. Please contact your local paint representative for the actual paint mixing formulas or if you need help in color matching.
- 2001 – 2002 model year vehicles, all models.
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1 – Door Removing and installing Door, removing and installing 2 – Lock cylinder housing Remove Lock cylinder housing, removing 3 – Door handle with base Removing and installing Door handle, removing and installing 4 – Cover cap 5 – Bolt 20 Nm Insert with locking fluid D 185 400 A2 6 – Lock plate 7 – Bolt 20 Nm 8 – Locking button Removing and installing Locking knob for release rod, removing and installing 9 – Locking button 10 – Boots 11 – Door lock Removing and installing Door lock, removing and installing 12 – Bowden cable 13 – Interior release handle 14 – Bolt 20 Nm Read the rest of this entry »

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Removing the stock air inlet system a) Before removing any of the O.E. components, label each individual part so that no components become mixed up during the installation process. There are three Vacuum Switching Valves (VSV), and one air flow meter that have electrical and/or vacuum connections going to them. Be sure to label these connections before disconnecting them. b) Remove the three bolts and one nut that c) Remove the bolt in the radiator support that hold the plastic engine cover on. Remove the holds the battery bracket. Unhook the rod at cover. the rear of the battery bracket. Remove the battery from the vehicle. d) Unplug the brown connector from the VSV e) Loosen the two Read the rest of this entry »

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Removal All Vehicles
1. Remove the rear door interior trim panel. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
2. Remove the access hole watershield.
3. Reconnect the window regulator and window switch electrical connectors and position the front door window to access the glass clamp bolt.
4. Disconnect the window regulator and window switch electrical connectors
5. Loosen the window glass clamp bolt.
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Removal Procedure
Refer to Approved Equipment for Collision Repair Caution in Cautions and Notices. Before beginning the repair, refer to Metal Panel Bonding for proper adhesive applicator preparations and general information.
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This Service Bulletin contains Oxygen Sensor (O2S) Monitor threshold values for all models from 1996 to 2003 and some 2004 models. Starting in 2004, the O2S Monitor threshold values can be found in the repair manual. These values are used when analyzing the O2S test results to determine the O2S condition.
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It’s ten years since the first RAV4 appeared on the scene. Combining car like performance and dynamics with off road capability t e cheeky looking Toyota became an instant hit. A new market emerged and compact SUV’s were here to stay. In 2000 an all new RAV4 arrived to carry on the original’s success. Since its launch in 1994 more than 1.6 million have been sold and today against increased competition it is still one of the best sellers in its category.
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Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the “Accessory Installation Practices” document. This document covers such items as:- • Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). • Safety (eye protection, rechecking torque procedure, etc.). • Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). • Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).
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