Subject: Noise Coming From Instrument Panel Cluster (Replace Instrument Panel Cluster (IPC)) Attention: Appropriate repair is based on vehicle build date. Use GMVIS to determine the vehicle build date. This bulletin is being revised to add model years and provide important repair information. Please discard Corporate Bulletin Number 04-08-49-015 (Section 08 — Body and Accessories).
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First, please accept our most sincere “thank you” for choosing this part. In your hands rests the results of a lot of hard work and commitment to standing out in a crowded aftermarket. Your choice in our products allows us to continue to work towards developing more unique and innovative solutions for your performance needs.
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Removal Procedure
Refer to Approved Equipment for Collision Repair Caution in Cautions and Notices. Before beginning the repair, refer to Metal Panel Bonding for proper adhesive applicator preparations and general information.
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If the complete throttle valve control module is current-less (e.g. connector disconnected) the throttle valve moves into a particular, specified mechanical position, which signals an increased idle speed with an engine at operating temperature. If only the Throttle Position (TP) actuator -V60- is current-less, the throttle valve also moves into the specified mechanical position (emergency running gap), however, since Closed Throttle Position (CTP) switch -F60- can still be recognized, an “almost normal” is reached via the respective ignition angle retardation. If the Engine Control Module (ECM) detects a malfunction at Throttle Position (TP) sensor -G69-, Throttle Position (TP) actuator -V60- is switched current-less by the Engine Control Module (ECM) and the throttle valve moves into the specified mechanical position (emergency running gap) again.
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1990-1993 Wiring Chart Circuit LG/W GY/W R/W R/Y P/W LB R/Y GY BK/LB, PK/LG BK/Y T/Y Not Used LB/R BK Circuit Function Left Turn Indicator Hi Beam Indicator Coolant Temperature Sender Feed 12V Input1 Check Brake Indicator Feed Low Coolant Indicator Feed 12V Input1 Check Oil Indicator Feed Malfunction Indicator Lamp (MIL) Feed Air Bag Indicator Tachometer Feed Not Used Illumination Feed Ground Pin Number Circuit Not Used R/LG Not Used Not Used Not Used Not Used R/Y W/R BK Y/W LB/R W/LB DG/LG LG/R Circuit Function Not Used Ignition Switch Not Used Not Used Not Used Not Used 12V Input1 Oil Pressure Gauge Feed Ground Fuel Gauge Feed Illumination Feed Right Turn Indicator Fasten Belts Indicator Battery Indicator Feed
Match to same colors as the 1987-1989 harness.
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COWL TOP VENT PANEL
1. Remove windshield wiper pivot arms. Remove cowl top vent panel retaining screws. Release cowl top
vent panel retaining clips. Remove windshield wiper fluid hose. Remove cowl top vent panel.
2. To install, reverse removal procedure. Tighten bolts and nuts to specification. See TORQUE
SPECIFICATIONS INTAKE MANIFOLD
Removal
1. Remove cowl top vent panel. See COWL TOP VENT PANEL . Release fuel pressure and disconnect
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MAIN PANEL MOUNTING
Remove the OEM bezel and gauge cluster from the dash. Remove the entire factory gauge cluster from the bezel. From the back of the bezel, first insert the 5” round spacer so it sits flush against the inside of the bezel. Next, insert the smoked acrylic lens and secure with a small amount of glue, RTV or similar. Insert the speedometer pushbutton into the lens from the rear (the kit includes 2 different size buttons, select the one that fits such that the panel lays flat and the pushbutton has room to move), then install the panel so its sits against the four original retaining screw locations (at the 3, 6, 9 and 12 o’clock positions). The pushbutton will rest against a switch on the panel when properly installed and the LEDs will rest against the lens. Insert the 3 6/32 x ˝” screws through the panel and into the bezel at the original locations (using the approx. 3, 9 and 12 o’clock locations).
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Refer to Wiring Diagrams Cell 55, Electronic Automatic Temperature Control (EATC) for schematic and connector information.
1. Verify the customer’s concern by operating the climate control system to duplicate the condition.
2. Inspect to determine if one of the following mechanical or electrical concerns apply:
Visual Inspection Chart
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The BMW 3 Series (E46) Service Manual: 1999-2005 is a comprehensive source of service information and specifications for BMW 3 Series from 1999 to 2005. The aim throughout this manual has been simplicity, clarity and completeness, with practical explanations, step-by-step procedures and accurate specifications.
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WIRING INFORMATION: 2003 Lincoln Aviator WIRE WIRE COLOR WIRE LOCATION 12V CONSTANT WIRE YELLOW Ignition Harness STARTER WIRE DK.GREEN Ignition Harness IGNITION WIRE RED/LT. GREEN Ignition Harness ACCESSORY WIRE GRAY/YELLOW Ignition Harness POWER DOOR LOCK (-) PINK/YELLOW Harness In Driver’s Kick Panel POWER DOOR UNLOCK (-) PINK/LT. GREEN Harness In Driver’s Kick Panel • The factory module that controls the door locks shuts down to conserve power. When installing an aftermarket keyless entry system, hook up dome light supervision and program the aftermarket system for a double-pulse unlock to “wake up” the module and unlock the doors. PARKING LIGHTS (+) BROWN Headlight Switch DOOR TRIGGER (+) BLACK/LT. BLUE Harness In Driver’s Kick Panel or Courtesy Light Under Dash DOME LIGHT SUPERVISION USE DOOR TRIGGER REAR HATCH TRIGGER COMMON WITH DOORS REAR HATCH RELEASE (+) PURPLE/YELLOW OEM Read the rest of this entry »

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