Front brakes – brake caliper Girling, servicing After replacing brake pads, depress brake pedal several times firmly to properly seat brake pads in their normal operating position. When siphoning brake fluid, always use a bleeder bottle that is used exclusively for brake fluid. Brake fluid is poisonous. NEVER siphon brake fluid with your mouth! Wheel bolt tightening torque: 110 Nm. Brake disc, not bled Must always be replaced together on both sides of axle
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The rear disc brake system consists of a solid rear disc brake rotor (5) and a single-piston rear disc brake caliper. The rear brake pads and linings are held in position between the rear disc brake caliper and the rear disc brake rotor by two guides, two shims, and an M-spring. It is not necessary to remove the rear disc brake caliper completely to replace the rear brake pads and linings; the rear brake pads and linings can be removed simply by pivoting the rear disc brake caliper on its rear disc support bracket.
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For rear disc pad removal and installation, DO NOT disconnect brake hose from caliper (wire aside). Replace all pads on an axle if wear indicator on any pad contacts rotor or if pad is worn to within .03″ (.8 mm) of pad backing.
Removal (”A”, “B”, “C”, “K” & “U” Series)
1. Remove 2/3 of brake fluid from master cylinder reservoir. Raise and support vehicle. Remove wheel. Using “C” clamp, compress caliper piston until it bottoms out in its bore.
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Rear brakes – disc brake, servicing Rear brake – Girling disc brake for vehicles with Front and All-Wheel Drive, servicing Axle beam Hex socket head bolt, 10 Nm Wheel speed sensor For vehicles with ABS only Insert with solid lubricant G 000 650 Bracket for brake hose Hex socket head bolt, 65 Nm Hex bolt, self-locking, 35 Nm Replace When loosening and tightening, counter-hold at guide pin Guide pins Protective cap Brake pad securing spring Always replace when pads are replaced
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Parking brake is completely released but parking brake indicator is still illuminated. Technical Background Parking brake damper can become weak over time. When releasing parking brake, the pedal may not return to the end stop position and parking brake indicator remains illuminated.
Production Solution: Oil in the damper was reduced and pressure increased. Service • Replace parking brake damper as described below.
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To get the best results for the Jacobs Exhaust Brake, it is necessary to observe several simple operating procedures. The Jacobs Exhaust Brake is activiated when the following conditions are met:
1. The system ON/OFF switch is in the ON position
2. The engine is not being fueled.
There will be a one or two second delay between the time when the accelerator pedal is released and the Jacobs Exhaust Brake is commanded closed by the Engine Control Module. This delay is programmed into the Engine Control Module and is not adjustable. The purpose of this delay is to prevent unintended activation of the exhaust brake during gear change events.
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This manual is divided into different areas to assist you with your installation and operation of your braking unit. We strongly suggest that you write down the kit and serial numbers of your unit in the spaces provided and retain this manual for any future reference
Kit Contents
2033135 – 1988-1998 Dodge Cummins 12V Exhaust Brake Kit
1 1230030 Vacuum Control Kit (w/ Micro Switch)
1 1230335 Vacuum Spool Valve Kit
1 2133030 Exhaust Brake
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Wilwood components comprise the elements of the broadest coverage line of bolt-on disc brake kits available. Bolt-on brake kits consist of specially engineered and matched groups of components designed to provide superior brake system performance and custom appeal over a wide range of applications. Most kits are easily installed with the common hand tools used to perform routine brake service. A few kits do require some modifications to the spindle or axle to complete Read the rest of this entry »

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This bulletin is to assist you in responding to customer questions about brake operation, and provides diagnostic and repair information for each item listed, if any should occur.
- Most brake incidents fall into the following categories:
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This Fast Response Circuit is designed specifically for use with DODGE D-Series Motor Brakes. It will allow the brake to provide a faster drop out time (time to braking). Part number 031386 is for use with 115/230 VAC brake coils. Part number 031389 is for use with 230/460 VAC brake coils.
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