Volkswagen and Audi consider the transmission to be filled for life – considering how many folks sell/total a car before 100k miles, this may well be true. But for the rest of us who enjoy keeping a multikilo buck expenditure around for a while, keeping the transmission happy should be a top priority – diluting fluid which has broken down due to heat, removing wear-in metal particles from the pan magnets, etc. For the most part, just changing the fluid every 30k miles should ensure a long life, with a proper filter change and fluid flush every now and then. Of course, at this point the issue of the “sealed” transmission pops up and ruins everyone’s day. We should be worried about overfilling the tranny, right?
Read the rest of this entry »
Front brakes – brake caliper Girling, servicing After replacing brake pads, depress brake pedal several times firmly to properly seat brake pads in their normal operating position. When siphoning brake fluid, always use a bleeder bottle that is used exclusively for brake fluid. Brake fluid is poisonous. NEVER siphon brake fluid with your mouth! Wheel bolt tightening torque: 110 Nm. Brake disc, not bled Must always be replaced together on both sides of axle
Read the rest of this entry »
Dodge Transmission Instructions
REMOVAL:
1. Disconnect the negative battery cable(s).
2. Remove the torque converter access cover and inspection plate.
3. Remove the transmission pan, drain the fluid and re-install the pan.
4. Remove the fill tube bracket bolt and pull the tube out of the transmission. Retain the fill tube seal. On 4WD models, it will also be necessary to remove the bolt attached to the transfer case vent tube to the converter housing.
Read the rest of this entry »
Transmission Service with the 1524 Transmission Flusher
The number one reason for transmission failure is fluid breakdown. Over time, the automatic transmission fluid (ATF) becomes contaminated and loses its viscosity and the ability to lubricate the moving parts within the transmission. Conventional service methods of dropping the pan and changing the filter result in only about 30-40% of the total ATF in the transmission being drained out. That leaves 60-70% of the old ATF to be mixed with the new ATF introduced during service. Therefore, adequate lubrication is not achieved.
Read the rest of this entry »
This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur.
Removal NOTE: Front lock carrier (radiator support) must be moved forward to remove timing belt. 1. Raise and support vehicle. Remove front, lower engine cover. Lower vehicle. Separate release lever from hood lock. Remove front bumper cover. See Fig. 1 . Remove bumper carrier from impact damper. 2. Unbolt air duct between lock carrier and air cleaner on lock carrier. Remove support bolt on passenger side of lock carrier and insert one Lock Carrier Guide (3369) into hole. See Fig. 2 . 3. Remove lock carrier front support bolts. Remove lock carrier-to-side panel bolts. Insert Lock Carrier Guide (3369) into hole on driver’s side of vehicle. Slide lock carrier forward on lock carrier guides. 4. On Read the rest of this entry »
These instructions outline how to install the Bully Dog Fluid Damper. Please note that this install is only for the experienced mechanic. While removing and installing it will be important to have the OEM removal and assembly instructions for a damper handy. This damper installs the same as an OEM damper with the addition of some vehicle specific details noted in this instruction set. Damper install times can range from 2-6 hours depending on mechanical experience and vehicle application.
Read the rest of this entry »
11 Apr
Posted by admin as Dodge
The Mag-Hytec pan is designed to fit the factory Dodge #727 transmission body as supplied as original equipment. However, in some applications, or because of the use of certain factory options and/or after market equipment, there may be clearance problems between your Mag-Hytec pan and other vehicle components. It is the responsibility of the vehicle owner and installer to ensure that there is no contact between the pan and other moving or fixed vehicle components. Contact with any vehicle component or the modifying of the Mag-Hytec pan voids the warranty. Mag-Hytec assumes no liability, expressed or implied, for damage or injury to persons or property.
Read the rest of this entry »
The TDI now joins the gasoline-only, 3.6-litre V6 Touareg – Volkswagen says it has dropped the “Touareg 2” name it previously used – as a 2009 model. A 4.2-litre V8 used in 2008 has been discontinued; it has also carried a diesel before, a mighty V10 version last seen for 2005.
Read the rest of this entry »
Rear brakes – disc brake, servicing Rear brake – Girling disc brake for vehicles with Front and All-Wheel Drive, servicing Axle beam Hex socket head bolt, 10 Nm Wheel speed sensor For vehicles with ABS only Insert with solid lubricant G 000 650 Bracket for brake hose Hex socket head bolt, 65 Nm Hex bolt, self-locking, 35 Nm Replace When loosening and tightening, counter-hold at guide pin Guide pins Protective cap Brake pad securing spring Always replace when pads are replaced
Read the rest of this entry »
The Mk. II Volkswagen Golf and Jetta range of models was bucket tappets, the Digifant, Digijet and Mono-Jetronic fuel injection introduced in March 1984, revised body and trim features being the systems, the 16-valve engine fitted to the GTi variant, the fully main visual difference to the earlier range of models. electronic ignition system (FEI), the 085 5-speed gearbox and several The engine/transmission is mounted transversely at the front of the other minor modifications and revisions. As with earlier models the new range is proving popular, giving vehicle, drive being to the front wheels. Detailed improvements have been made throughout the years of manufacture to improve power economy, reliability, comfort and, if previous models can be used as a yardstick, long life. output and economy. These include the introduction of hydraulic. Your Volkswagen Golf and Jetta Manual
Read the rest of this entry »