Neon Front Door Instructions:
1. Using a pick tool pry open the screw cover behind the interior door release lever and remove the screw.
2. Remove the screws in the armrest pocket and at the top of the door near the front.
3. For models with manual windows use a window crank removal tool to disengage the pin securing the window
crank and pull the window crank from the door. The triangle shaped piece that houses the side mirror
adjustment control lever will need to be pulled away from the door. Using a panel removal tool gently pry
the bottom of the plastic away from the door to release the fasteners and let it hang by the mirror control cables.
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2004 BODY & ACCESSORIES Body System – Exterior – Freestar Remove:
1. Remove the front door trim panel. For additional information, Refer to FRONT DOOR TRIM PANEL .
2. Position the watershield aside.
3. Remove the parts in the order indicated in the following illustration and table.
4. To install, reverse the removal procedure.
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Step 1-Unpack QuickLIFT kit and verify contents.
Remove all items from the packing tube. You should have the following before beginning:
* (2) Gas Charged Springs
* (4) 3/16″ multi-grip rivets – used on hood brackets
* (4) Self tapping high strength screws – used on fender brackets
* (4) Fender & Hood Steel brackets
* Printed Instructions
* Gas Spring locking clips (already installed on the gas spring ball ends – Remove before assembly – DO NOT LOSE, these are very small and disappear if dropped.)
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DEADBOLT – REAR AND SIDE DOOR
1 Tape the DOOR MOUNTING TEMPLATE to the door as shown in
2 Carefully mark the hole locations with a center punch and drill as indicated on
3 the template.
4 Tape the DOOR JAMB TEMPLATE to the door as shown in Fig. 2.
5 Mark the hole location with a center punch. Drill a 1/4” pilot hole and then enlarge it with a step drill to 3/4”. This will insure a clean and accurate hole.
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Installation: 2005 Dodge Charger or Magnum
1. Remove the 2 plastic covers that protect the front area under the hood (Fig. 1). They snap into or out of the vehicle.
2. Remove the 2 bolts that hold the hood latch assembly on and set it aside (do not disconnect the cables). Unplug the horn wire and place the wire out of the way (Figs. 1 & 2).
3. Mount speaker to bracket (Fig. 3).
4. Remove all the plastic rivets from the top of the front of the body of the vehicle, then pull the body toward the front of the vehicle (the body is flexible). Slide the 2 U-Nuts onto the support braces (Fig. 4) and place the bracket (with siren attached) on top of the U-Nuts. The front “ears” of the bracket rest on the two U-Nuts which clip onto the support braces (Fig. 4). The rear of the bracket will mount behind the hood latch assembly using the hood latch’s mounting hardware (Fig. 2).
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Front Door Installation for Magnum, Charger, 300C
1. Using a pick tool pry open the screw covers behind the interior door release lever and below the
arm rest and remove the screws. Fig. 1
2. Remove the four screws securing the door panel along the bottom. Fig. 1
3. Using the end of a Phillips screwdriver gently depress the center pin of the three plastic retainers
securing the door panel. The center pin of the plastic retainer should depress approximately 1/8”
and allow the retainer to be removed from the door panel. The two uppermost retainers do not
need to be removed in order to remove the door panel. Fig. 2
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Speaker installation requires drilling two 13/32″ holes in the passenger side frame forward of the front wheel. To install the speaker, proceed as follows:
1. Locate the frame on the vehicle’s passenger side forward of the front wheel well. Before drilling or cutting holes in ANY part of a vehicle, be sure that both sides of the mounting surface are clear of parts that could be damaged; such as brake lines, electrical wiring or other vital parts.
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The installation of the replacement door handles are for persons with advanced auto-body skills and it is recommended to have them professionally installed.
Pre-installation Preparation
Step 1: Verify kit contents.
Step 2: Remove protective wrapping from inserts and place on a non-abrasive surface.
Step 3: Remove the door handles from the box.
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Front Door Installation for Magnum, Charger, 300C
1. Using a pick tool pry open the screw covers behind the interior door release lever and below the arm rest and remove the screws.
2. Remove the four screws securing the door panel along the bottom.
3. Using the end of a Phillips screwdriver gently depress the center pin of the three plastic retainers securing the door panel. The center pin of the plastic retainer should depress approximately 1/8” and allow the retainer to be removed from the door panel. The two uppermost retainers do not need to be removed in order to remove the door panel.
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2003 – 2005 model year Matrix vehicles produced BEFORE or AFTER the VIN shown below. Part numbers vary based on Matrix vehicles produced before or after the VIN (refer to the Parts Information table in this TSB). Front Doors Repair Procedure Refer to steps 1 – 6 in the Technical Information System (TIS): 2003, 2004, or 2005 model year Matrix Repair Manual: Engine Hood/Door: Front Door: Overhaul.
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