1. For the Dakota: Remove bumper, retaining all OEM fasteners for reinstallation.
Proceed to Step 2.
For the Durango: Prior to removing the bumper, cut and remove the center portion of the bumper and air dam as shown in the photo below. Retain the cut out section of the air dam to fabricate an air deflector in Step 8. Remove the remaining bumper assembly, retaining all OEM fasteners for reinstallation.
2. Clamp the driver-side mount plate to the outside of the driver-side vehicle frame. Make sure the mount alignment tab fits up against the back of the vehicle frame front plate, and the front and rear plate stiffeners are snug against the bottom of the frame. When positioned correctly, mount plate holes align near the center of the vehicle frame.
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Hot steam can escape from the expansion tank when the filler cap is opened. Cover the filler cap with a cloth and unscrew it carefully. Note: When the engine is hot the cooling system is under pressure. Carefully open filler cap on expansion tank to release pressure before starting repair work. Hoses are secured with spring-type clips. When repairing only use spring-type clips. VAG 1921 pliers are recommended when installing spring-type clips. The O-rings installed at the quick-release connections must be replaced if damaged or leaking. When installing coolant hoses, make sure that they are free of stress and do not come into contact with other components (observe markings on coolant connection and hose). Perform leak test on cooling system with cooling system tester VAG 1274 and adapter VAG 1274/8.
Cooling system components (on body), removing and installing
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This manual concerns about the step for removing and installing the fuel pump for 2004 Audi A4 L4-1.8L Turbo (AMB) vehicle.
Removing And Installing Fuel Pump
CAUTION: To remove the Fuel Pump (FP), the fuel tank may only be filled to a maximum of 3/4. Empty fuel tank if necessary.
Empty fuel tank
Observe safety precautions.
Observe rules for cleanliness.
CAUTION: Observe safety precautions when disconnecting the battery.
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This procedure assumes the removal procedure has been read and/or followed. CAUTION: If you followed the removal procedure, the gearbox may NOT have any oil in it – do not forget.
1. Inspect the txb (Transfer box) before reinstalling, Clean off any excess jointing compound.
2. Lightly apply grease to the flange of the txb to gearbox coupling (two visible splined shafts), and apply the rubber ‘O’ ring to the flange.
3. Apply masking tape (Fig.1B) or similar to the fluid coupling and the txb breather/filler connections to prevent ingress of unwanted material while installing the txb.
4. Clean all set aside bolts in readiness for Loctite fluid when required and loosely place two bolts (Fig.1A) to protect the temp sensor, if fitted, and to tie the cable.
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Nissan 350Z or Infiniti G35 Coupe SPC Toe Bolts installtion by Chad C. (Protocav)
Pictured above is the factory toe bolt on the inboard side of the spring bucket. Remove it. When the bolt is removed, there will be a slot. This is the slot that must be elongated. Notice that there are two places that the slot must be modified per side. There will be 4 slots to modify in total. Place the cardboard template into the area where the toe bolt was. This template is supplied with the SPC kit. The template will fit between the two tabs, and stay in place by itself.
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Following these procedures will guide you in correctly indexing the distributor assembly and initially setting the ignition timing advance.
1: The first step in this procedure is to insure that the #1 piston is brought to the top dead center (TDC) firing position. The firing position is TDC between the piston’s upward compression stroke and the subsequent downward power stroke. To achieve # 1 TDC firing position, perform either one of the following tasks.
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1) Remove the (3) screws holding the plastic bumper fascia to the bottom of the trunk pan.
2) Remove the spare tire and jack from inside the trunk.
3) Remove the (2) rearmost plastic drain plugs from the bottom of the trunk pan.
4) Using the rotary cutting tool, remove material from the lower part of the plastic fascia as shown in the Fascia Trim Detail above.
5) While gently pulling the fascia down and rearward, install the bolt plates and 1/2-13 x 4 1/2 long carriage bolts on top of the bumper support tubes.
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All hardware should be tightened only enough to ensure safety during assembly. Fully tighten all hardware after entire assembly is completed.
1. Insert pairs of 5/8 inch x 7 1/2 inch and 5/8 inch x 8 inch hex bolts through holes in four 1/2 inch thick top bars from the kit. Place the 7 1/2 inch bolt/bar assemblies over the side rails of the vehicle ahead of the cab mount structure. Place the 8 inch bolt/bar assemblies over the side rails behind the cab mount structure.
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The mounting procedure outlined below covers CHEVROLET (1988 – 2000), and 1 ton trucks. You will need to refer to the illustrations and familiarize yourself with each of the undercarriage components and their relative position to each other. Then proceed as follows:
1. Position the PUSH BEAM SUPPORT PLATES (Ref. 62A and 62B, Fig. 1) to the front frame rails of the truck. If the truck is equipped with tow hooks, remove the tow hook bolts, and tow hook before installing the PUSH BEAM SUPORT PALTES. Using M14 x 2.00 Hex Head Bolts and M14 Lock Washers provided, bolt the PUSH BEAM SUPPORT PLATES through the outside of the frame. Next use ―” – 13 x 1- ―” Hex Head Bolts, ―” Flat Washers, and ―” – 13 Hex Head Self Locking Nuts to bolt the PUSH BEAM SUPPORT PLATES through the bottom of the frame. Tow hooks may be relocated under the PUSH BEAM SUPPORT PLATES and reattached. Fasteners should only be finger tight.
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Speaker installation requires drilling two 13/32″ holes in the passenger side frame forward of the front wheel. To install the speaker, proceed as follows:
1. Locate the frame on the vehicle’s passenger side forward of the front wheel well. Before drilling or cutting holes in ANY part of a vehicle, be sure that both sides of the mounting surface are clear of parts that could be damaged; such as brake lines, electrical wiring or other vital parts.
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