This manual concerns about the step for removing and installing the fuel pump for 2004 Audi A4 L4-1.8L Turbo (AMB) vehicle.
Removing And Installing Fuel Pump
CAUTION: To remove the Fuel Pump (FP), the fuel tank may only be filled to a maximum of 3/4. Empty fuel tank if necessary.
Empty fuel tank
Observe safety precautions.
Observe rules for cleanliness.
CAUTION: Observe safety precautions when disconnecting the battery.
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Hot steam can escape from the expansion tank when the filler cap is opened. Cover the filler cap with a cloth and unscrew it carefully. Note: When the engine is hot the cooling system is under pressure. Carefully open filler cap on expansion tank to release pressure before starting repair work. Hoses are secured with spring-type clips. When repairing only use spring-type clips. VAG 1921 pliers are recommended when installing spring-type clips. The O-rings installed at the quick-release connections must be replaced if damaged or leaking. When installing coolant hoses, make sure that they are free of stress and do not come into contact with other components (observe markings on coolant connection and hose). Perform leak test on cooling system with cooling system tester VAG 1274 and adapter VAG 1274/8.
Cooling system components (on body), removing and installing
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Installation of a Performance Automotive Group body lift kit will change the vehicle’s center of gravity and handling characteristics both on- and off-road. You must drive the vehicle safely! Extreme care must be taken to prevent vehicle rollover or loss of control, which could result in serious injury or death. Avoid sudden sharp turns or abrupt maneuvers and always make sure all vehicle occupants have their seat belts fastened.
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Proper installation of this kit requires knowledge of the factory recommended procedures for removal and installation of original equipment components. We recommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation. Installation of this kit without proper knowledge of the factory recommended procedures may affect the performance of these components and the safety of the vehicle. We strongly recommend that a certified mechanic familiar with the installation of similar components install this kit
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The AEM Brute Force Intake System is the result of extensive development on a wide variety of cars. It is the most advanced short pipe air intake system on the market. Each system is specifically engineered for its particular application. All AEM Brute Force Intake Systems deliver maximum performance gains through the lightweight, all- aluminum, mandrel-bent tubing that is tuned in both length and diameter. The tube length and diameter are matched for each specific engine to give power over a broad RPM range. Every intake is coated with a high-gloss, heat-reducing Zirconia based powder coating. This special blend of powder coating helps reduce heat penetration, which in turn reduces the temperature of the inlet air charge. The cooler inlet air temperature translates to more power during the combustion process because cool air is denser than warm air. The air mass flow to the engine is increased because of the increased airflow and reduced inlet temperature, which translates to more power.
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Engine, removing and installing Note: All cable ties opened or cut during engine removal must be reinstalled at the same locations. Remove engine without transmission toward the front. Drained coolant must be stored in a clean container for disposal or reuse. Always replace seals and gaskets. Do not open coolant circulation system.
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You must purchase 2 Chevrolet motor mounts #22188497 and 2 motor mount shells #10213125 from your local Chevrolet dealer. If you select to use a standard stick shift, or 350 Turbo automatic transmission, you can use the stock S-10 crossmember with some slight modification. If you use a 400 Turbo automatic transmission, you must purchase Trans-Dapt crossmember mount #9714 for S-10 pickup applications or #9715 for S-10 Blazer applications, which are sold separately.
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The VS130 Setting and Locking Tool Kit includes all the tools required to maintain the crankshaft gear and camshaft sprockets at TDC for service work requiring timing belt removal, renewal and installation on the Ecotec V6 multi-valve engine. The kit includes the essential timing gauge for
checking camshaft sprocket timing mark alignment during installation of the timing belt.
WARNING! Incorrect installation of the timing belt/engine timing positioning will result in engine damage.
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This bulletin outlines procedures and methods to isolate the cause(s) of mixture related driveability incidents. The bulletin also covers incidents where the check engine light is illuminated and code 45 is stored, but there are no driveability symptoms.
SERVICE PROCEDURE
NOTE: • ANY SENSOR INPUT THAT CAN CAUSE A “RICH” FUEL SIGNAL CAN CAUSE AN INJECTOR LEAK CODE. • ANY CAUSE FOR EXCESSIVE FUEL PRESSURE CAN CAUSE AN INJECTOR LEAK CODE. The best way to resolve a Code 45 or driveability incident is to carefully go through ALL the following steps: 1. CONSULT ALPHA TEST 2. MASS AIR FLOW SENSOR TEST 3. FUEL PRESSURE REGULATOR TEST 4. INJECTOR LEAK DOWN TEST 5. ENGINE COOLANT TEMPERATURE SENSOR TEST 6. OXYGEN (O2) SENSOR TEST 7. QUALITY CONTROL CHECK
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Incorrect or out of phase engine timing can result in damage to the valves. The Tool Connection cannot be held responsible for any damage caused by using these tools in anyway.
Instruction for 1.3 Litre chain driven engine
• Remove the blanking plugs from the camshaft housing and install the alignment tools A with the parallel flats engaging into the camshaft grooves horizontally. Tighten the large Handle to secure in position.
• Install the crankshaft Locking Pin C in the bell housing hole.
• Install the tensioner Locking Pin B before carrying out engine repairs.
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